Eurofences are all about production at home. Eurofence, what it is, how to build a “Eurofence”. DIY concrete fence. Manufacturing of concrete slabs - “exposition”

Among the huge variety of fencing for private property areas, there is more and more confidence in the market building materials Euro fences are holding up. Their popularity is explained not only by their relatively low cost, but also by the fact that installing a Euro fence takes very little time and also does not require hiring specialized teams for installation.

An example of a finished classic euro fence

At all times, people who furnished their homes thought about saving money, so the ability to install a Euro fence with your own hands plays a significant role. It is worth saying that refusing to hire workers can often save home owners up to half the cost of installing a European fence.

Benefits of fencing

For many, Euro fences still cause some mistrust, since there is an opinion that they cannot be elegant and, accordingly, cannot be installed in the private sector. This opinion today is wrong.

Large manufacturers of Euro fences present the buyer with a wide range of finished products. Slabs of such fencing can create an imitation of facing brickwork or be cast to resemble wild stone, a wood design or with elements of weaving plants is possible. In addition, it is possible to make the top plate arched shape, and enter various decorative elements into the body of the fence itself.

Eurofence with an arched top

In general, there are virtually no design restrictions during production.
Such fencing has a number of advantages:

• Eurofences are noticeably cheaper than their direct competitors;
• can be of different heights and thicknesses;
• At correct operation the service life of Euro fences is half a century;
• The Eurofence can always be modified by replacing structural elements or updating the exterior finish;
• This type of fencing is inherently highly durable;
• In some cases, a Eurofence can serve as a protector for residents of the private sector from possible threats from ignition sources, since concrete is a fireproof material.

In addition, European fences can be erected quickly and on your own, which is also important.

Detailed diagram for installing a European fence

Preparing for installation

To build a European fence, as already mentioned, it is not necessary to hire a team of builders; if funds allow, it is better to use the services of professionals. In this case, the price will, of course, increase, but at the same time there will be no need to look for free time or spend a long-awaited vacation to install fencing.

In addition, specialists will provide a guarantee for their work and will most likely carry out construction with a higher quality.

First of all, you need to decide on the type of eurofence itself. It is worth analyzing what the decoration of the facade of the house will be like, in what style it will be made and, based on this, purchasing a fence. As a rule, Euro fences are sold in rough versions, so you will have to buy everything that is necessary for finishing.

This is what a mounted rough euro fence looks like

It is worth dividing the entire process of building a site fence into stages:

1. Need to buy all necessary tool, which includes shovels (scoop and bayonet), pickaxe, small hand tool, trowels, rollers, brushes, possibly a spray gun, spatula, building level, cord, tape measure at least 20 meters long and more.
2. Purchase of all building materials. Here, in addition to the fence itself, you will definitely need building mixtures, primer, paints and varnishes, crushed stone and sand, mastic.
3. Territory planning. At this stage, the perimeter will be marked.
4. Construction of a fence. The work includes the installation of sections.

Now let's talk in more detail about each of the stages.

Purchase of materials and tools

It would seem that assembling the necessary tool is not a problem for many, but it is always worth considering that during installation there may be problems various nuances. For example, the soil turns out to be excessively compacted or rocky, and then without special professional tool not enough. It is possible that the elevation differences on the site will be so great that in some places it will be necessary to cut down the corner grinder the ends of the Eurofence slabs, and this is a rather labor-intensive and unsafe process for an untrained person.

Usage quality instrument also affects the quality of the final product. The purchase price of the cheap level is imperfectly aligned fence posts. As a result, the slabs will rise unevenly, cracks may appear, or the slab may not fit into the opening at all. A cheap solution will also not lead to good consequences.

Plates for assembling a cheap euro fence

If you buy finishing materials for interior work, which are cheaper than building materials for the facade, by next year you can get the front sides of the fence covered with cracks and chips.

Site marking

After purchasing everything, you should mark the area of ​​the site for a fence. Marking always begins with installing stakes at the corners of the site. You should strictly follow the survey plans and not trespass beyond your territory. Otherwise, in the future this will most likely lead to a number of trials, dismantling the fence and a large fine.

A construction cord is stretched between the corner stakes. After which the entire perimeter of the fence is cleared of unnecessary plantings, construction debris and anything that could interfere with the construction of the fence.
When marking places for supports, it is necessary to take into account the width of the pillar itself along with the width concrete slabs in order to avoid inconsistencies.

Scheme for installing poles

If you make a mistake in the calculations here, you may end up with an opening that is too small for installing Eurofence panels. It should also be taken into account that when installing a Eurofence, it is necessary to leave a small gap between the slabs and supports, which will be filled with mortar and act as a kind of compensator against thermal expansion of the building materials of the fence structure.

The invention of concrete fencing does not belong to the epochal insights of the human mind, such as fire, gunpowder or the wheel.

The creator of the Eurofence, unknown to the world, simply and reliably solved the problem of joining concrete pillars with fencing slabs. Maybe at that moment he remembered the children's toy “pyramid”, in which multi-colored round pieces are strung on a central rod.

Or he was simply an inventive person and realized that the best replacement for embedded parts and welding for attaching a concrete slab was a rectangular groove in the post.

Be that as it may, the concrete Eurofence quickly gained popularity among developers and became one of the most common startups for their own business.

The principle of constructing such a fence can be easily understood by looking at its installation diagram.

Eurofence installation diagram

Panels are inserted alternately from top to bottom into concrete pillars, each of which has two longitudinal rectangular grooves. To prevent overturning, fence posts are placed in holes and filled with concrete.

Types of Eurofences, sizes of panels and posts

Without changing the installation principle, manufacturers offer two types of Euro fences:

1. One-sided.
2. Double sided.

This division refers to the location of the textured pattern. Single-sided panels have embossing that imitates brickwork, stone, wood or siding is applied to one side only. Double-sided slabs are decorated with a textured pattern on both sides. By purchasing them, you will not have to solve the difficult dilemma: “the fence looks great from the street, but is not aesthetically pleasing from the yard” and vice versa.

The second conditional division of Euro fences is related to appearance. Their pillars can be smooth or with a textured surface.

The third classifying feature relates to the dimensions of structural elements. The panels have one basic standard: a width of 50 cm and a length of 2-2.05 meters. The thickness of high-quality single-sided slabs is 4 cm, double-sided - from 5 to 6 cm.

Common sizes of Eurofence structural elements

The situation with the size of the pillars is more complicated. Most manufacturers have decided on their thickness (12x12 cm, 12x14 cm or 14x14 cm). By lenght uniform standard No. For some companies it is 135, 230 and 280 cm. Others make poles with a height of 145, 210 and 260 cm. Confusion arises due to the different length of the mounting end (the part of the pole that does not have grooves - for a standard fence most often 70-80 cm ), concreted in the ground.

Therefore, when purchasing, we advise you to focus on the height of the fence (two panels - 100 cm, three panels - 150 cm, four panels - 200 cm, five panels - 250 cm) and buy posts with a longer mounting end. It is also worth noting that on sale you can find elongated versions of poles (up to 4.1 m - 6 sections) and panels (up to 2.55 m).

Production technology

The process of manufacturing Eurofence sections and posts is simple and requires a minimal amount of equipment.

To organize the production of one-sided slabs and pillars, you need a vibrating table, a concrete mixer and fiberglass molds. The initial raw materials for preparing the casting mixture are cement grade 500, fine crushed stone (fraction 5-10 mm) and washed river sand.

The crushed stone is placed in a concrete mixer, filled with water and turned on for a few minutes to rinse. After removing contaminants along with water, sand, cement and clean water are added to the crushed stone in a certain proportion. During mixing, a plasticizer is introduced into the solution - a substance that increases the workability of concrete. To obtain colored slabs and columns, alkali-resistant pigments are added to the solution.

Before filling, the molds are lubricated with a special polyester lubricant or a mixture of motor oil and gasoline (1:10). Having placed the injection mold in a rigid frame-stretcher, it is placed on a vibrating table, portion-wise filled with fresh concrete and a steel reinforcing mesh is laid (rod diameter 4-5 mm).

During the vibration process, the mixture shrinks and becomes compacted. Filling the mold continues until the concrete is level with its edges and air bubbles stop coming out of it. After this, the surface of the future slab or pillar is leveled using the rule and the frame-stretcher is taken for demolding.

Some manufacturers do not remove slabs and pillars from the molds immediately after vibration compaction, but give the concrete several days to “mature.” This method improves the quality of finished elements, but it also requires more plastic molds for work.

Time, concrete needs to gain brand strength depends on the air temperature and averages from 3 to 4 weeks.

The manufacturing technology of a Euro fence with a double-sided textured surface is not fundamentally different from that considered. The difference lies in the design of the outer frame. It is a sealed vertical formwork, inside of which there are two forms. They are also filled with concrete on a vibrating table. In this case, it is poured from above into a narrow gap between the walls of the formwork.

To make it easier to remove the panels, the molds are equipped with small air holes. It prevents the formation of a vacuum between the surface fresh concrete and the wall of the mold. Before the vibration starts, the holes are closed, and after it is completed they are opened.

The simplicity of the technology and the availability of working equipment suggest the possibility self-production eurofence The answer to this is ambiguous and depends on the number of slabs and pillars you need. If we are talking about several dozen structural elements, then it is better to purchase them from the manufacturer. If fencing a site requires several hundred posts and sections, then it makes sense to buy equipment, forms for a European fence and do it all yourself.

Note! The video shows an example of unacceptable savings on reinforcement when, instead of mesh, individual pieces of wire are placed in concrete. This significantly reduces the resistance of the panels to impact and deformation loads.

Features of installation and installation of Eurofence

Step-by-step instructions for beginners on installing a Euro fence look like this:

1. The installation line for the future fence is marked. To do this, stakes are driven into the corners of the site and a cord is pulled between them.
2. At the installation point of the corner post, dig a hole or drill a hole 70-80 cm deep (depending on the length of the mounting end of the post).
3. A mixture of crushed stone and sand is poured into the well to create a drainage bedding 5-7 cm thick.
4. The first pillar is placed on the bedding, after which its verticality is checked using a level, and its height above the ground is checked using a tape measure. Temporary fastening of the corner post is carried out broken brick or a stone.
5. Concrete is poured into the well with the pillar installed and allowed to set for several hours.
6. 206 centimeters are laid off from the center of the column and at the resulting point on the cord line they drill a second hole and make a backfill.
7. Taking the bottom slab of the euro fence, it is placed in the groove of the first concreted pillar. (groove depth is 4 cm, the slab should go into it to a depth of no more than 3 cm).
8. Having aligned the concrete slab along the cord, place a post in the second hole and slide it onto the slab so that it fits 3 cm into its groove.
9. The pillar is fixed with broken bricks, but not filled with concrete.
10. From the center of the second column, 206 cm is again measured and a hole is drilled.

The described installation cycle is repeated until the last column is installed.

After completing the installation of the sections of the lower row and checking the verticality of the posts, the installation of the eurofence continues. The remaining slabs are placed in the spans. This work will require at least 3 people. The panel is raised to the height of the fence and carefully inserted into the grooves of the pillars. Having filled all the spans, they perform a final check of the accuracy of installation and fill the pillars with concrete.

In the photo, the horizontal joints are sealed correctly, but you should not use a solution to seal the joints between pillars and panels

Regarding covering joints with mortar on single-sided panels, the following must be said:

• Only horizontal panel joints can be sealed.
• The joints between slabs and pillars cannot be sealed with mortar. Hard contact between the mortar and concrete disrupts the process of uniform temperature-strain shrinkage of the Eurofence and can cause destruction of the panels.

If there is “play” between the slabs and pillars, then experts recommend eliminating it using wooden wedges.

Since many manufacturers produce unpainted concrete sections and posts, developers are interested in the possibility of DIY painting. Silicone or acrylic paints, resistant to atmospheric influences. Painting is most conveniently carried out using a spray gun and a compressor.

Pores on the panel are a sign of defect

1. High-quality panels and posts can be distinguished by their uniform, glossy surface. If numerous pores are visible on the front side, then such concrete will not last long.
2. The weight of the slab is another sign by which you can distinguish good product from bad. A high-quality single-sided panel weighs at least 60 kg. A lower weight indicates that the manufacturer saved on crushed stone and increased the share of cheap screenings or sand.
3. The thickness of the panel (at its thinnest point) should not be less than 3.5 cm.

Approximate prices

To simplify the calculation of the cost of Eurofence structural elements (sections and posts), manufacturers indicate the price for 1 m2 of fencing. By multiplying the length of the fence by its height, you can immediately see the total cost of materials.

Approximate price of one square meter A one-way euro fence costs 650 rubles. The price for 2016 for 1 m2 of double-sided concrete sectional fencing starts from 1,300 rubles.

Prices for installation of European fences start at 350 rubles/m2. The total amount is negotiated with the customer individually (taking into account the type of soil, the slope of the site and other factors affecting the labor intensity of the work).

The average cost of a standard fiberglass mold (2x0.5x0.04 m) is 2,500 rubles.

Surely those who have been to Europe have noticed what original, neat fences surround private houses and estates there. The desire to see such a fence on their site most likely does not leave travelers who have returned home. But few people know that almost anyone can make a European fence with their own hands, and without special equipment or expensive equipment. If you use your imagination and use your ingenuity, then the European fence in the Russian style will turn out no worse than “theirs”.

What is a Eurofence?

When you see a European fence for the first time, you might think that it is made of stone, brick, wood, but this is far from the case. It seems incredible, but the fence represents reinforced concrete structure, and only a person with his own hands can give ordinary concrete such bizarre outlines and mysterious forms.

Eurofence with imitation natural stone

The eurofence has many advantages. It is simply made, easy to install, lasts a long time, and is inexpensive. Installation does not require digging a trench or making a foundation. And the most important thing is originality and uniqueness. The shape, color, and appearance of the fence depend on the desire and skill of the craftsman, so your neighbors will not have a similar fence.

Eurofence in the form of wooden logs

The Eurofence consists of two main elements: panels and support posts, which are assembled together according to the principle children's construction set"Lego", but instead of toy modules, powerful reinforced concrete parts are used. Elements can be combined in structure, shape, color, and inserts can be made of wood or stone. In short, installing a European fence with your own hands provides enormous opportunities for bringing your ideas to life.

The eurofence is a structure made of poles and panels

Since Euro fences have become very popular in recent years, the market quickly responded to demand, and manufacturers literally overwhelmed those suffering all kinds of panels itself various designs. The easiest way is to buy ready-made fence elements and install them on your site. Those who are used to doing everything with their own hands can go through the entire process – from mixing the cement mortar to the finished original European fence – on their own.

How to make fence elements

To make panels and pillars, you will need matrix forms in which the structural elements are formed. It is quite difficult to make molds for a Eurofence with your own hands; it is better to entrust this process to manufacturers and purchase ready-made matrices.

What you need to make panels and posts

Molds for panels are made of PVC, ASB or fiberglass. Their standard length is 2 m, width from 0.3 to 0.5 m. For poles it is better to buy metal molds. The height of the pillars can be from 1 to 3.5 m, but it must be taken into account that the higher it is, the deeper it should be dug into the ground. So, if for a meter-long product the depth is 0.5 m, then for a three-meter product it is no less than 0.75 m.

Fiberglass molds for the production of sections

When calculating required quantity Forms should be based on the fact that the process from pouring concrete to its complete drying takes at least two days. In addition, to obtain a high-quality solution, you need a concrete mixer, and to shake the concrete in the mold and remove air bubbles from it, you will need a vibrating table. Without this equipment, it will not be possible to create beautiful and durable elements.

Manufacturing process of concrete panels

Before you start making sections of the eurofence, make it out of metal or wooden planks pallets with handles in the form of stretchers for convenient transportation of forms.

Molds are placed on a pallet with handles

1. Place the tray with the mold on the vibrating table and lubricate it with oil or diesel fuel. This is necessary so that the concrete does not stick to the walls, and the front part of the panel is even and smooth.
2. Prepare a solution from one part cement, two parts crushed stone, three parts sand, plasticizer and water. First, pour crushed stone into a concrete mixer and rinse it with water, and only then add the rest of the ingredients.
3. Fill the mold about halfway with the solution, spreading it evenly over the entire surface. Then turn on the vibrating table so that the concrete shakes well and fills all the planes of the matrix.

1. Lay and slightly press the reinforcing mesh into the solution; you can simply lay reinforcing bars along and across the entire surface.
2. Fill the rest of the concrete to the edges of the form, and remove all excess mixture as a rule. Try to level the surface well so that it is smooth and even.
3. Turn on the vibrating table again to final shake the solution and remove air bubbles. After they stop appearing, you can turn off the motor.
4. Carefully transfer the form and tray to a covered area to allow the concrete to dry. It is advisable that the room temperature be at least 10 degrees.
5. After about 12 hours, when the solution has set well, sand the surface of the workpiece. This can be done either with a sander or by hand.

The last stage is the removal of concrete elements from the forms, or in other words, stripping. Usually this process does not cause any particular difficulties. If the matrix has been well lubricated beforehand, then the workpiece can be removed very easily. The pallet needs to be turned over and tapped a little. In extreme cases, if the part “does not want” to come out of the mold, you will have to heat it to about 50 degrees.

Ready-made slabs cannot be immediately taken to work and made into a European fence. Concrete elements must dry completely and gain strength. This process takes at least three weeks. If the weather is cool, the ripening time increases to one month.

How to make poles for a European fence

The shapes for pillars are somewhat different from panel ones. They are accompanied by an additional liner, with the help of which a groove is formed for inserting a concrete slab. As mentioned above, it is best to take metal matrices, as they are the strongest and most durable. This is especially true for workpieces whose length exceeds 2.5 m.

Forms for pillars with liners

1. Place the mold with the tray on the vibrating table. Place the liner on its bottom; it should be stationary and firmly adhere to the surface.
2. Lubricate the matrix with oil and place inside a strong reinforcement frame made of a rod with a diameter of at least 8 mm.
3. Fill out the form concrete mortar, prepared according to the same recipe as for the panels.
4. Turn on the vibration table and wait complete removal made of concrete air bubbles.

Take the pallet to a dry place until completely dry preparation, which will take two days. After this, remove the finished pillar from the mold and leave to harden for 3-4 weeks.

Installation of a European fence on the site

Installing a Eurofence with your own hands is not difficult, but since concrete elements Quite heavy, it is advisable to invite one or two assistants. The height of the fence can be any: from 0.5 to 3 m. There is no need to install a foundation; a separate hole is dug for each post.

Using the same instructions, you can install a fence purchased from the manufacturer. It is necessary to take into account that work on installing a Eurofence cannot be carried out in winter; best time– spring and autumn.

Marking the site and installing the first section

Most important stage work - marking the site; not only the appearance, but also the strength of the structure depends on how correctly everything is calculated. If you make a mistake at this stage, it will not be easy to correct it later.

1. Determine where the corners of the eurofence will be, drive pegs into them and pull the cord.
2. Drill the first hole in the corner, its depth depends on the height of the pillar and is usually 70 cm + 10 cm for sand and crushed stone backfill.
3. Compact the ground and fill the bottom 7-10 cm with sand and gravel. Place a pillar on top.
4. With help building level determine its angle and install it strictly perpendicular to the ground, fixing it with bricks or other available means.
5. Once you are sure that the support is level, fill it with concrete and wait until the solution sets completely. This process usually takes from 3 to 6 hours.
6. Set aside 2.06 cm from the post strictly along the stretched cord, drill the next hole and fill it with sand and gravel. Why 2.06 cm? The standard length of the panels is 2 m + 0.3 cm to fit into the grooves of each pillar.
7. Take the bottom concrete slab, place one side of it in the groove installed pole and align the location with the cord. Then insert the second post into the hole and install the second side of the concrete panel into the groove. Fix the structure in this position by making a spacer out of brick.

Installation of the first section of the eurofence

At this stage of work, all other pillars are installed without concreting. Many people make the mistake of filling them with concrete immediately after installing the posts, thereby depriving themselves of the opportunity to eliminate shortcomings that may appear after installing the entire fence.

Installation of the lower panels is carried out without concreting

Installation of other sections

All other pillars and lower elements of the eurofence are mounted in the same way, then you need to check the level of the entire structure, the height of the pillars, and the distance between sections. Now you can begin installing the middle and top sectional panels. To do this, they need to be raised to a height and inserted into the grooves of the pillars.

This is what the fence looks like after installing the lower sections

After this, check the level of the structure again; if everything is done correctly, you can begin concreting the pillars. When the solution has hardened, secure the panels in the grooves by inserting small wooden wedges from the back of the fence between the section and the post.

How and with what you can paint the fence

Gray concrete sections look dull and not very aesthetically pleasing; you can make them bright, original and unique with the help of paints. If you are an artist at heart, but in fact a craftsman, then painting a Euro fence with your own hands will be a very simple task for you. But before we start creative process, the slabs need to be prepared.

1. First of all, repair all small cracks and chips. cement mortar, and fill the gaps between the panels with putty.
2. After the putty has dried, clean all treated areas. sandpaper.
3. Next, you need to prime all sections with a deep penetration primer.
4. Now you can start painting the surface.

When choosing paints, choose only paints and varnishes intended for outdoor use. Acrylic and silicone facade dyes are suitable. They withstand bad weather, frost, temperature changes well, and also protect the concrete surface from cracking and premature destruction.

How to paint a Eurofence with your own hands? It depends on what kind of surface you want to get in the end. If you want the fence section to be a single color, it is easier and faster to do this with a spray gun. If you want to make an original drawing or multi-colored inserts inside the panels, you will have to pick up a brush and become an artist. You can get creative ideas from photos.

The Eurofence, borrowed from Europe, is gradually acquiring native Russian features. Originality, originality and special flavor are brought into it by craftsmen and craftsmen who are able to create a real work of architectural art with their own hands from ordinary gray concrete.

Among all the options for arranging fences, a concrete fence can rightfully be considered one of the most reliable. For a country house or dacha, the so-called “Euro fence” would be most suitable. It is a structure made of concrete pillars with grooves into which concrete sections are inserted. At the same time, concrete sections, as a rule, have a decorative front side that imitates natural stone, brick, with ornaments, mosaics and other architectural delights. Concrete sections may vary in color or may be painted after installation. Variety of textures and design solutions, as well as the relative cheapness of production and installation, have led to the fact that “Euro fences” are gaining popularity among summer residents and country residents. For those who want to save on the purchase of concrete sections or installation work, it will be useful to learn how to make a European fence with your own hands.

Advantages and disadvantages of “Euro fences”

Advantages of Eurofences:

• Low cost.
• Variety of shapes and design solutions.
• Aesthetic appeal.
• Possibility to choose any height.
• Fire safety.
• Reliability and durability (up to 50 years).
• Speed ​​and ease of fence installation.
• Strength compared to wood and metal fences.
• Possibility of installation on any soil.
• Possibility of installation without a foundation.
• Possibility of installation on a site with a fairly steep slope.
• They don't take up much space.

Disadvantages of Eurofences:

• Poor ventilation of the area.
• Bulky design compared to wooden and metal fences.
• Exposure to temperature changes and movements of unstable soil. If some technical nuances are not followed during installation, then after wintering the fence may fall apart and sections may split.
• Smooth and uniform back side.

When choosing a fence for enclosure summer cottage or a country house, pay attention to some restrictions dictated by law. For example, it is prohibited to install any solid fences, including concrete fences, between neighboring areas. This is dictated by the fact that solid fences block the path of the wind, the area is not ventilated at the proper level, and also shade large area neighboring plot, on which it is no longer possible to plant any useful plant, because without the sun it will not grow. In order not to quarrel with your neighbors, be sure to discuss it with them. Also note that the back side of the Eurofence is not aesthetically attractive; it does not have a textured shape, but it can be painted or plastered with decorative plaster.

Making Eurofences with your own hands

There is nothing complicated in the production of concrete sections for Eurofences, so the Eurofence can be completely made directly on the construction site with your own hands. For this you will need special equipment and materials. Will it economical production, depends on how many concrete slabs need to be made. If there are only 20 - 50, then it makes sense to buy slabs from the manufacturer. If there are 200 - 1000 slabs, then, of course, it is more profitable to do everything yourself, even taking into account the purchase of a vibrating table.

For self-made Concrete slabs and poles for the eurofence will require certain tools and materials. You should not save money by replacing the required items with cheaper ones, since in the end the slabs will not be strong enough and will crumble in a few years.

What you will need:

• Forms for eurofences;
• Steel rod for reinforcement: slabs – 4 mm, pillars – 8 mm;
• Crushed stone fraction from 2 to 6 mm;
• river sand, washed from impurities;
• Cement (not less than 500 grade);
• Concrete mixer;
• Plasticizer;
• Vibrating table

Forms for Eurofences are matrix forms with a pattern into which concrete is poured and, when hardened, acquires the necessary relief of the front side. Forms must be durable, resistant to deformation and chemicals, wear-resistant, smooth and able to withstand heat treatment. That is why the most common materials for molds are PVC and ABS plastic.

When making European fences, you should not use granotsiv instead of crushed stone, ordinary sand instead of river sand, and fiberglass mesh for reinforcement instead of steel rod. All this will lead to the final product being of very mediocre quality.

As for cement, using grade 500 will be the most ideal, and although the standard allows the use of at least M300, in fact, slabs made from grade 300 cement will be significantly less durable.

Vibrating table must be used. It is necessary for compacting the concrete in the mold and removing air bubbles. Again, in some sources you may come across a recommendation not to use a vibrating table, saying that it is enough to knock with a hammer on the door or other support on which the form stands, and that will be enough. Although some “would-be specialists” claim that such a European fence will last a long time, in fact it is “long” for no more than 2 seasons.

Production of concrete slabs - “instant formwork”

There are two ways to make concrete slabs for a European fence. The first of them is “instant formwork”. Its essence lies in the fact that concrete is poured into a mold, then it is shaken on a vibrating table, after which the product is immediately laid out on a pallet, where it gains final strength. This method cheaper and more profitable, since one or two molds for Eurofence can be used for a large batch of slabs. I made a slab, washed the mold, poured a new one, etc.

Stages of work:

• We install the fiberglass mold with a durable metal frame on a strong, flat surface of the vibrating table. Don't forget to check the horizontal position of the form with a level.
• Inside, grease the mold with oil and diesel fuel or another form lubricant. This is necessary so that the concrete does not stick to the surface of the form. As a result, the front surface of the concrete slab will be perfectly smooth and even, without chips or burrs.
• Prepare the concrete mixture: load crushed stone into a concrete mixer and rinse it with water, then drain the water, add sand, cement and water, mix. The ratio of ingredients depends on the specific manufacturing technology of the exact type of fence you want. Therefore, the recipe is either purchased from the manufacturing company, or developed through trial and error. Let's give an example concrete mixture: 3 parts sand + 2 parts crushed stone + 1 part cement + plasticizer. The consistency can be adjusted by adding water gradually.
• Pour the concrete mixture into the mold, filling it halfway.
• We turn on the vibrating table and shake the concrete.
• After the first stage of shaking, we install a reinforcing mesh, which we weld from a steel rod 4–6 mm in diameter. Instead of welding, it is better to use binding wire, this guarantees that the frame will not move.

• Pour the concrete mixture to the edges of the form.
• We remove the excess with a long rule, trying to make the surface smooth.
• Turn on the vibrating table and shake the concrete mixture. When air bubbles stop appearing on the surface, the vibrating table can be turned off.
• Immediately place the finished product on a pallet, tapping it out of the mold. On the pallet it will continue to harden and gain strength.
• We rinse the mold with water, lubricate the surface with oil again and repeat the plate production cycle.

In the process of manufacturing concrete slabs in this way, plasticizers and other additives are necessarily used to accelerate the hardening of concrete. Also, if necessary, you can add coloring pigments to the mixture, then the slab will acquire the required shade, which will remain permanent, unlike paint.

Do not add fuel oil, furnace fuel or motor oil. This reduces the quality of the products.

This accelerated technology The production of concrete slabs allows you to save a lot, but the quality of the products suffers from this, there can be a lot of defects, chips on the front surface and uneven geometry of the slab itself. Therefore, when producing “for oneself” they try not to use such technology. After all, you want to get a durable product.

Manufacturing of concrete slabs – “exposition”

The second method of making concrete slabs is called “exposure”. It consists in the fact that the product remains in shape for at least 2 days and only then is removed from the mold. This method is more expensive due to the fact that you have to use a large number of forms at the same time. But the final product turns out to be much stronger and more durable, and also has a perfectly smooth front side without defects or chips.

Dimensions of concrete sections: length 2000 mm, height 300 mm or 500 mm. The thickness depends on the shape, from 50 to 100 mm.

Stages of work:

• The fiberglass mold is installed not just on the vibrating table, but first on stretcher trays, and then the stretcher on the vibrating table. When a mold filled with concrete is moved to a drying area, it may become deformed or even crack under the weight of the concrete. That is why the mold is placed on a pallet. The stretcher is made of timber with a cross-section of 60 mm or metal elements. Load-bearing elements Pallets are perfectly adjusted to the dimensions of the mold so that they last longer.

Important! If the form has uneven edges, then it is necessary to provide rigid support for the side walls and bottom, as well as each individual element. For this you can use auxiliary materials: gypsum and polyurethane foam.

• The weight of the stretcher tray should not exceed 15 kg.
• So, after placing the mold in the pallet, and the pallet on the vibrating table, inner surface Grease the molds with oil. If the form has a corrugated or simply uneven shape, then instead of oil it is necessary to use special lubricant K-222. It is required to compensate for technological violations. Another advantage of using special lubricant K-222 is that the front surface of the Eurofence slab turns out to be perfectly smooth, like marble.
• Preparing the concrete mixture. The recipe differs from the previous method, because... there is no need to use a large amount of plasticizers and other additives - the concrete will reach natural conditions.
• We install the reinforcing mesh into the mold.
• Pour the concrete mixture, filling the form halfway.
• Turn on the vibrating table and shake the mixture.
• Add the mixture to the top and skim off the excess.
• Shake using a vibrating table. We make sure that all the air is removed.

• Then we transfer the form along with the stretcher to the place where the workpiece will dry. In industrial production, the workpiece is usually subjected to heat treatment. In ordinary “handicraft” conditions this is not necessary. But temperature regime nevertheless it is necessary to comply. Minimum permissible temperature environment during the manufacture of concrete slabs +5 - +9 °C. The place for the concrete to harden can be a barn, shed or warehouse space.
• Concrete hardens in molds within 2 days. When it has set sufficiently (6 to 12 hours after pouring), the surface must be sanded either manually or using a sander.
• The next stage is stripping. It is produced either manually or mechanized. One of the common methods is to heat the mold to +50 °C, it will expand and the concrete blank can be easily removed. Can be used for heating regular bath with water heater. But such difficulties are not necessary. If the mold has been greased well, you can remove the workpiece by simply tapping it.

• The extracted concrete slabs are stored indoors under a canopy in stacks for further drying and strengthening. It usually takes 18 to 28 days depending on weather conditions.
• After the concrete has completely hardened, the slabs can be used to construct a European fence.

Please note that concrete slabs made using the “exposure” method are of higher quality, stronger, more durable, and more beautiful. Although the technology itself takes more time. After stripping, the form can be washed and used in the next cycle.

Manufacturing of concrete pillars for eurofence

Eurofence posts are reinforced concrete products with grooves into which fence sections are inserted. The surface is usually smooth or textured, if required by the fence design. To make poles, fiberglass or metal molds are used.

How to make poles for a European fence:

• The displacer must be secured at the bottom of the mold in a stationary state. It is the displacer that forms the groove in which the panels are fixed.
• Grease the surface of the mold.
• The total length of the pole should not exceed 3600 mm.
• Inside the mold we insert a reinforcement frame made of steel rod 8 mm in diameter.
• Fill the mold with concrete mixture.
• Turn on the vibrating table and wait until the air is completely removed from the mixture.
• The workpiece hardens in the mold for 2 days, then we remove it from the mold and leave it to gain strength for a month.

Installing Eurofences with your own hands

You can also do the installation of a European fence yourself. To do this you will need 2 - 3 people, a drill, a tape measure and patience. If the sections are heavy, then you can use a tripod on which to hang concrete slabs, this will make the work easier. It will also be useful if the height of the fence is more than 1.8 m. By the way, the height of the Euro fence can be made to any height: from 50 cm to 3 m.

• First of all, we mark the area. This is perhaps the most main stage works If you make a mistake at the marking stage, correcting it later will be either difficult or impossible. We check all angles, heights and even lines.
• We insert pegs in the corners of the markings and pull the construction cord, which we will then use to guide us.

• In the place of the corner post we drill a hole to a depth of 800 mm. The depth is calculated as follows: installation depth of the post is 700 mm + 100 mm of bedding.
• We compact the soil and add 50–70 mm of sand and crushed stone.
• We install a pillar on top of the crushed stone cushion.
• Carefully measure the evenness of the post, its height and angle of inclination. For convenience, the pole can be fixed in the well using rubble bricks or construction waste.
• When the post is perfectly aligned, pour concrete mortar into the well to fix it. We wait until the solution sets. This will take 2 – 6 hours.
• We measure exactly 2060 mm from the installed pillar and drill a hole for the second pillar. Be sure to follow the cord.
• We compact the base in the same way and perform backfilling.
• Now we take one lower section of the eurofence and install it in the groove of the already fixed post. Typically the groove depth is 40 mm, the slab should fit into the groove to a depth of 30 mm.
• We align the location of the concrete section along the cord.

• Then we insert the post into the second hole and slide it onto the section so that it fits 30 mm into the groove of the post.
• We fix the post in this position by making a spacer with rubble bricks. If necessary, the pole can be supported with spacers from above.
• Then we measure another 2060 mm from the pillar and drill the well again.
• We repeat the procedure for installing the pillar and section according to the algorithm: drill a well, perform backfilling, install the concrete section in the groove of the previous pillar, install a new pillar and slide it onto the section, fix the pillar with rubble.

• When all the pillars and lower sections are installed, we once again check the evenness of the location: the height of the pillars, the vertical, the distance.

• Now we install all the remaining concrete sections into the eurofence. To do this you will need 2 - 3 people or a tripod. We lift the slabs to the height of the fence and place them in the grooves of the pillars. We make sure that the sections are not skewed and that they are located exactly one above the other.
• After all sections of the fence have been installed to their full height, we check the vertical and horizontal again.
• If the test results are satisfactory, fill all the pillars with concrete mortar.
• After the concrete has hardened, it is necessary to fix the sections in the grooves of the pillars, otherwise they may sway in the wind and hit the fences or grind unpleasantly. To do this, you need to push wooden wedges from the back between the section and the post.

That's it - the European fence is ready.

Nuances and errors of installing Euro fences

1. Why can’t the pillars be filled with concrete until all sections are installed? Because this way it is possible to correct the position of the pillars and the fence as a whole: move it here, tilt it there, etc. If the pillars are fixed with concrete, then it is impossible to correct the mistakes.
2. Why not fix the concrete sections in the pillars using concrete mortar? Because such a fence will most likely collapse. As a result of temperature and humidity changes, concrete will expand and contract. If you do not allow the slab to move freely along the groove of the post, it will simply collapse or crack. Also take into account ground movements. Somewhere the soil may sag or, on the contrary, swell; a slab that is not “tightly fixed” will simply change its position, moving inside the groove. Wooden wedges will not hold the slab between the pillars so rigidly.

1. Why not install all the posts first and then install the concrete sections into the grooves? This installation option is possible; this is how professional teams most often install it. But this method is associated with a lot of disadvantages: you missed the markings and that’s it. Also, too small a gap between the section and the pillar does not give room for error. It is much easier to install poles, focusing strictly on the dimensions already installed slab.
2. Why not install all the typesetting sections in one span at once? It is possible, but then distortions are possible. It turns out that one section is maximally loaded and puts pressure on the pillars, while the rest are not yet.

1. Is it necessary to make a foundation for a European fence? IN this issue Opinions differ. The manufacturers of European fences themselves claim that there is no need to make a foundation. But in fact, everything is determined by the conditions of the site and soil.
2. How to install a corner post on a bend? In corners and corners, install two pillars side by side. One is positioned with a groove towards the previous post and panel, and the second is positioned with a groove in the direction in which the fence turns.
3. The installation of a Eurofence cannot be carried out in winter.

1. How to install a Eurofence on a site with a slope? The installation height of each pillar is calculated individually. In an uneven area, the pillars will be higher. In order for the concrete section to be positioned strictly horizontally in the grooves of the pillars, it is necessary to insert a wooden beam into the groove of the pillar that is located lower on the slope. It will act as a support under the slab. The length of the beam is calculated very accurately. If its height is not enough, wooden chips and wedges are placed between it and the slab.

You can build a European fence in about a week or two, if the concrete slabs are ready. Be sure to follow the technology and recommendations of the manufacturers. The main thing is that the fence survives the first winter. It will immediately reveal all installation shortcomings, if any.

Eurofences photos - examples

strport.ru

Eurofences - an elegant solution for a private home

A beautifully made fence is a source of pride for any owner. Eurofences are quite widespread today. They attract many with their durability, practicality, beautiful view. Such fences can be easily installed on any soil without a pre-filled foundation. You can install the Eurofence yourself. Construction stores offer a large number of shapes to create beautiful concrete fencing. If desired, some panels can be manufactured at the customer's request with a specific pattern.

The manufacturing process of eurofences

A classic euro fence consists of two components: supports in the form of a pillar and slabs with different patterns. The process of making plates is quite easy. To make such a slab, a special casting mold is required. suitable design. The vibration casting method is used for casting concrete slabs. For the production of concrete slabs it is necessary following materials:

• purified sand;
• small crushed stone;
• cement;
• metal wire for reinforcement.

filling the mold with concrete mixture

All these components will help create a concrete slab good quality. The manufacturing process can be divided into next stages:

• first you need to pour concrete into the prepared form to the edge of the structure;
• then wire is dipped into the mold to reinforce and strengthen the slab;
• the prepared form with concrete and wire is placed on a vibrating table;
• after manipulations on the vibrating table, the workpiece is laid out on a special board;
• you need to wait about two days for the composition to harden.

As a result of the work, one section for the euro fence is obtained. Typically the dimensions of such sections are 50 centimeters wide and 2 meters long.

Types of forms for concrete panels

To create one section of the future eurofence, you need to use a casting mold. Modern construction technologies offer many options for materials for making concrete forms. There are molds for casting concrete panels made of fiberglass, polyurethane, polyvinyl chloride, abs plastic.

Fiberglass molds will produce concrete slabs with a glossy surface. The fiberglass container should be made of material with a thickness of 7 mm (the thinnest point in the matrix). This form has a metal frame. For convenience, handles are welded to the mold. These molds are usually used to produce sections using the quick release method. This method allows you to produce about 20 concrete sections in eight hours.

fiberglass mold

The process involves setting the mold on a vibrating table, pouring the concrete, and turning on the vibration. Then, when filling the mold halfway, metal rods are laid. After laying the wire, the container is filled completely with concrete mortar. The whole process takes place with vibration turned on. When the mold is completely filled, excess solution is removed with a spatula.

alignment of the back side of the future concrete section

At flat surface You can proceed to the process of removing the product. To do this, the container with the concrete section is removed from the vibrating table and transferred to dry. Then they carefully release the product from the matrix and proceed to the production of the next product. This form is expensive, but it is much more productive than other options.

Molds for the production of concrete sections from polyvinyl chloride can be called the most inexpensive option. Prices for plastic molds vary in the range:

• shapes from ABS plastic- 1500-1800 rubles;
• shapes from PVC plastic- 900-1200 rubles.

plastic mold options

Such designs for creating concrete slabs will be less productive, since it takes at least a day for the concrete to harden. A long solidification period significantly reduces the productivity of such production, so for continuous operation you will need many matrices.

Types of Eurofences

Eurofences can be double-sided. This fence will look great on any site. Each customer can choose any design or ornament. There are a lot of them. Double-sided fences allow you to use different designs on both sides. Fences in European style They are characterized by high wear resistance, strength and long service life.

classic euro fence

A European-style metal mesh fence is attractive due to its low cost and ease of installation. Such structures are often installed in stadiums and school grounds. They can be called a modern replacement for chain link fencing. Metal mesh structures can last more than 40 years.

European metal fencing

The glossy eurofence is distinguished by its smooth glossy surface. They are usually produced gray like mortar, but can be easily painted to your preferred color. Such glossy structures are durable, have good sound insulation, strength, and resistance to weather vagaries. They will last for more than thirty years.

If your choice fell on a eurofence of any kind, then you can be sure of its durability and strength. Any self-respecting owner can install this fence on his own by watching the necessary video instructions

zaboriprofnastil.ru

Concrete eurofences

The final stage of building a private house is the construction of a fence around the territory. Many owners like fences made of corrugated sheets or polycarbonate that are lightweight due to the design features. They have a number of advantages, but do not inspire much confidence in particularly demanding owners.

Concrete eurofence decorated with wild stone

The fact is that a person is afraid that such fences are not strong enough, but often on his site he wants to feel protected from hurricane wind, and possibly unscrupulous neighbors.

The solution in such a situation may be to build a fence made of brick or monolith, but this will take a lot of time, and more importantly, it will require large material costs. It’s good that the building materials market in the modern world is extremely diverse and provides the right of choice to any buyer. So, if the owner of a private house decided to build a strong, durable and inexpensive fence compared to its analogues, then a Euro fence will suit him.

You can buy a European fence in almost any big city, where there is an enterprise for the production of reinforced concrete products. This type of fencing is a prefabricated structure made up of several reinforced concrete slabs between concrete pillars.

Original painting under a concrete fence log

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Types of fences

Manufacturers create concrete fences both for residents of the private sector and for owners of industrial or other utility rooms. For people of the first category, a double-sided fence is suitable. Such fences are produced various forms, with all kinds of inserts of artistic elements.

It is especially important that serious organizations can produce such a fence to suit almost any home design, because the molds into which the Eurofence slabs are cast are made in any style.

More and more often, double-sided Euro fences are sold already painted. A concrete eurofence can be painted immediately after installation, which will give it uniqueness and allow you to hide shortcomings identified after all the work has been completed.

Several design options for Euro fences

But if the logistics are organized by professionals, and the installation is done with high quality, then you should think about purchasing a fence with a paint coating applied by the manufacturer. With this option, there will be a guarantee of the quality of the finishing, and, in addition, in production it is possible to achieve any color shades of painting, be it imitation wood or facing bricks.

With one-sided fences, things are much simpler. When building a fence, every entrepreneur thinks first of all about saving money, reliable protection and quick construction, and then about the special aesthetic appearance. Therefore, already at the production stage, when casting fence slabs, dyes are added, which gives it a final monotonous color, and the relief shape is created only on one side, the one that will ultimately be the front.

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Why is the Eurofence better than other barriers?

When the decision is made to build a reliable, strong and solid fence, it is worth deciding why it should be a concrete eurofence. There are a number of reasons for this:

Perhaps all these reasons are convincing enough to make a decision to build a European fence.

Option for decorating and painting a brick fence

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Production of eurofence

The process of producing Euro fences is quite labor-intensive and requires knowledge in various fields of construction. Purely theoretically, one can imagine that a person will buy a machine and at home produce fencing slabs on his own. But most likely with this option the final product will not be of very high quality.

The fact is that the creation of Eurofence slabs is carried out using vibrating cassette casting technology, in which it is important not only to have high-quality equipment, but also such conditions as carefully prepared workplace, taking into account humidity and ambient temperature. The entire technological process is accompanied by standard control. After all, only in the laboratory is it possible to evaluate how high-quality the mixture is poured into the mold for production.
Low-quality concrete will begin to deteriorate after the first winter, which can even lead to accidents. The health of loved ones who may suffer due to the collapse of fence structures is much more valuable than the money saved. Therefore, it is better to overpay a little, but get a high-quality and reliable product from specialists who have been working in the building materials production market for many years.

In addition, manufacturers use special industrial additives to increase the strength properties of the mortar used in casting fencing slabs, but for the common person it will be difficult to get them on existing Russian markets.

Now we can say unequivocally that it is almost impossible to produce a high-quality reinforced concrete product on our own.

Forming a fence slab on a vibrating table

But it is quite possible to install a European fence yourself. Due to light weight slabs, no more than 70 kg, installation possible without the use of lifting equipment. The pillars are placed after the simplest construction of the foundation and marking of the base. Here, however, it is very important to position the pillars extremely accurately. Since concrete slabs are not physically processed to a specific size, the slightest inaccuracy will not allow them to be installed in the body of the fence.

It is also important that the owner of the fence has the right to choose the color in which the fence will be painted. You just have to use your imagination, stock up on brushes and paints, and concrete structure will turn from gray and gloomy into a bright and unique hedge around land plot private house. We can definitely say that the European fence now is often an elegant structure that fits perfectly into the architecture of almost any site. Behind such a fence, owners feel more protected. With a skillful approach and making the right choice of building materials for finishing, the Eurofence also becomes an absolutely unique architectural work.

svoizabor.ru

How to make a Eurofence with your own hands - all stages of construction and installation

Surely those who have been to Europe have noticed what original, neat fences surround private houses and estates there. The desire to see such a fence on their site most likely does not leave travelers who have returned home. But few people know that almost anyone can make a European fence with their own hands, and without special equipment or expensive equipment. If you use your imagination and use your ingenuity, then the European fence in the Russian style will turn out no worse than “theirs”.

What is a Eurofence?

When you see a European fence for the first time, you might think that it is made of stone, brick, wood, but this is far from the case. It seems incredible, but the fence is a reinforced concrete structure, and only a person with his own hands can give ordinary concrete such bizarre shapes and mysterious shapes.

Euro fence with imitation of natural stone

The eurofence has many advantages. It is simply made, easy to install, lasts a long time, and is inexpensive. Installation does not require digging a trench or making a foundation. And the most important thing is originality and uniqueness. The shape, color, and appearance of the fence depend on the desire and skill of the craftsman, so your neighbors will not have a similar fence.

Eurofence in the form of wooden logs

The Eurofence consists of two main elements: panels and support posts, which are assembled together according to the principle of a children's Lego set, but instead of toy modules, powerful reinforced concrete parts are used. Elements can be combined in structure, shape, color, and inserts can be made of wood or stone. In short, installing a European fence with your own hands provides enormous opportunities for bringing your ideas to life.

The eurofence is a structure made of poles and panels

Since Euro fences have become very popular in recent years, the market quickly responded to demand, and manufacturers literally overwhelmed the sufferers with all kinds of panels of the most varied designs. The easiest way is to buy ready-made fence elements and install them on your site. Those who are used to doing everything with their own hands can go through the entire process – from mixing the cement mortar to the finished original European fence – on their own.

How to make fence elements

To make panels and pillars, you will need matrix forms in which the structural elements are formed. It is quite difficult to make molds for a Eurofence with your own hands; it is better to entrust this process to manufacturers and purchase ready-made matrices.

What you need to make panels and posts

Molds for panels are made of PVC, ASB or fiberglass. Their standard length is 2 m, width from 0.3 to 0.5 m. For pillars it is better to buy metal forms. The height of the pillars can be from 1 to 3.5 m, but it must be taken into account that the higher it is, the deeper it should be dug into the ground. So, if for a meter-long product the depth is 0.5 m, then for a three-meter product it is no less than 0.75 m.

Fiberglass molds for the production of sections

When calculating the required number of forms, it is worth proceeding from the fact that the process from pouring concrete to its complete drying takes at least two days. In addition, to obtain a high-quality solution, you need a concrete mixer, and to shake the concrete in the mold and remove air bubbles from it, you will need a vibrating table. Without this equipment, it will not be possible to create beautiful and durable elements.

Manufacturing process of concrete panels

Before you start making sections of the eurofence, make pallets from metal or wooden boards with handles in the form of stretchers for convenient transportation of forms.

Molds are placed on a pallet with handles

1. Place the tray with the mold on the vibrating table and lubricate it with oil or diesel fuel. This is necessary so that the concrete does not stick to the walls, and the front part of the panel is even and smooth.
2. Prepare a solution from one part cement, two parts crushed stone, three parts sand, plasticizer and water. First, pour crushed stone into a concrete mixer and rinse it with water, and only then add the rest of the ingredients.
3. Fill the mold about halfway with the solution, spreading it evenly over the entire surface. Then turn on the vibrating table so that the concrete shakes well and fills all the planes of the matrix.

Laying concrete mixture

1. Lay and slightly press the reinforcing mesh into the solution; you can simply lay reinforcing bars along and across the entire surface.
2. Fill the rest of the concrete to the edges of the form, and remove all excess mixture as a rule. Try to level the surface well so that it is smooth and even.
3. Turn on the vibrating table again to final shake the solution and remove air bubbles. After they stop appearing, you can turn off the motor.
4. Carefully transfer the form and tray to a covered area to allow the concrete to dry. It is advisable that the room temperature be at least 10 degrees.
5. After about 12 hours, when the solution has set well, sand the surface of the workpiece. This can be done either with a sander or by hand.

The last stage is the removal of concrete elements from the forms, or in other words, stripping. Usually this process does not cause any particular difficulties. If the matrix has been well lubricated beforehand, then the workpiece can be removed very easily. The pallet needs to be turned over and tapped a little. In extreme cases, if the part “does not want” to come out of the mold, you will have to heat it to about 50 degrees.

Ready-made slabs cannot be immediately taken to work and made into a European fence. Concrete elements must dry completely and gain strength. This process takes at least three weeks. If the weather is cool, the ripening time increases to one month.

How to make poles for a European fence

The shapes for pillars are somewhat different from panel ones. They are accompanied by an additional liner, with the help of which a groove is formed for inserting a concrete slab. As mentioned above, it is best to take metal matrices, as they are the strongest and most durable. This is especially true for workpieces whose length exceeds 2.5 m.

Forms for pillars with liners

1. Place the mold with the tray on the vibrating table. Place the liner on its bottom; it should be stationary and firmly adhere to the surface.
2. Lubricate the matrix with oil and place inside a strong reinforcement frame made of a rod with a diameter of at least 8 mm.
3. Fill the form with concrete mortar prepared according to the same recipe as for the panels.
4. Turn on the vibrating table and wait until all air bubbles are removed from the concrete.

Take the pallet to a dry place until the workpiece is completely dry, which will take two days. After this, remove the finished pillar from the mold and leave to harden for 3-4 weeks.

Installation of a European fence on the site

Installing a Euro fence with your own hands is not difficult, but since the concrete elements are quite heavy, it is advisable to invite one or two assistants. The height of the fence can be any: from 0.5 to 3 m. There is no need to install a foundation; a separate hole is dug for each post.

Using the same instructions, you can install a fence purchased from the manufacturer. It is necessary to take into account that work on installing a Eurofence cannot be carried out in winter; the best time is spring and autumn.

Installation of modules

Marking the site and installing the first section

The most important stage of the work is marking the site; not only the appearance, but also the strength of the structure depends on how correctly everything is calculated. If you make a mistake at this stage, it will not be easy to correct it later.

1. Determine where the corners of the eurofence will be, drive pegs into them and pull the cord.
2. Drill the first hole in the corner, its depth depends on the height of the pillar and is usually 70 cm + 10 cm for sand and crushed stone backfill.
3. Compact the ground and fill the bottom 7-10 cm with sand and gravel. Place a pillar on top.
4. Using a building level, determine its angle and install it strictly perpendicular to the ground, securing it with bricks or other available means.
5. Once you are sure that the support is level, fill it with concrete and wait until the solution sets completely. This process usually takes from 3 to 6 hours.
6. Set aside 2.06 cm from the post strictly along the stretched cord, drill the next hole and fill it with sand and gravel. Why 2.06 cm? The standard length of the panels is 2 m + 0.3 cm to fit into the grooves of each pillar.
7. Take the bottom concrete slab, place one side of it in the groove of the installed post and align the placement with the cord. Then insert the second post into the hole and install the second side of the concrete panel into the groove. Fix the structure in this position by making a spacer out of brick.

Installation of the first section of the eurofence

At this stage of work, all other pillars are installed without concreting. Many people make the mistake of filling them with concrete immediately after installing the posts, thereby depriving themselves of the opportunity to eliminate shortcomings that may appear after installing the entire fence.

Installation of the lower panels is carried out without concreting

Installation of other sections

All other pillars and lower elements of the eurofence are mounted in the same way, then you need to check the level of the entire structure, the height of the pillars, and the distance between sections. Now you can begin installing the middle and top sectional panels. To do this, they need to be raised to a height and inserted into the grooves of the pillars.

This is what the fence looks like after installing the lower sections

After this, check the level of the structure again; if everything is done correctly, you can begin concreting the pillars. When the solution has hardened, secure the panels in the grooves by inserting small wooden wedges from the back of the fence between the section and the post.

How and with what you can paint the fence

Gray concrete sections look dull and not very aesthetically pleasing; you can make them bright, original and unique with the help of paints. If you are an artist at heart, but in fact a craftsman, then painting a Euro fence with your own hands will be a very simple task for you. But before the creative process begins, the slabs must be prepared.

1. First of all, seal all small cracks and chips with cement mortar, and fill the gaps between the panels with putty.
2. After the putty has dried, sand all treated areas with sandpaper.
3. Next, you need to prime all sections with a deep penetration primer.
4. Now you can start painting the surface.

When choosing paints, choose only paints and varnishes intended for outdoor use. Acrylic and silicone facade dyes are suitable. They withstand bad weather, frost, temperature changes well, and also protect the concrete surface from cracking and premature destruction.

Spray painting the euro fence

How to paint a Eurofence with your own hands? It depends on what kind of surface you want to get in the end. If you want the fence section to be a single color, it is easier and faster to do this with a spray gun. If you want to make an original drawing or multi-colored inserts inside the panels, you will have to pick up a brush and become an artist. You can get creative ideas from photos.

Imitation stonework

Aged stone

Fresh herbs

Imitation of a combined fence

The Eurofence, borrowed from Europe, is gradually acquiring native Russian features. Originality, originality and special flavor are brought into it by craftsmen and craftsmen who are able to create a real work of architectural art with their own hands from ordinary gray concrete.

Seen once cozy houses framed by shiny lacquered fences will not let you sleep at night. You will want to build such a European fence on own plot. The simple and affordable installation of fencing will appeal to many. How to install a concrete fence yourself?

What is “Eurofence”

An alternative fencing for traditional fences made of metal and wood can easily be called a Eurofence. What does this design represent?

A Eurofence is a prefabricated reinforced concrete structure used to fence a site.

Frankly speaking, the appearance and contents of the modular fence were borrowed from the peeped fences that abound in attractive areas of houses in Europe. Having successfully transformed from “their” panels, the modern eurofence acquired the unique view fencing that you can build with your own hands without the use of special equipment.

What are the main advantages of fencing? It can be unmistakably called:

Low cost

Possibility of replacing segment (panel or pole) and design

Easy and affordable DIY installation.

To build a European fence yourself, you need to understand its design.

Eurofence design and how to build it

Structurally, a Eurofence is assembled from support posts and panels that are installed between the posts. Schematically, the design of the fence resembles the assembly of a construction set, only from weighty and powerful elements.

To install the fence there is no need to prepare a trench and lay a foundation.

Using a level, install the fence posts into the prepared recesses. Then the support pillars are filled with concrete, and decorative slabs are installed in the guide grooves. After installation, the seams are rubbed and puttied.

Small architectural forms or panels, as well as pillars, are made in special molds for Euro fences using the vibration casting method.

Installation and production of Euro fences provides a unique opportunity to use combination elements. Combining materials of different structure, color and height allows you to vary the location of the panels. You can use wild stone as an insert, forged metal or natural wood.

Kevlar concrete or “granilite”: choosing the material

The technology for producing Euro fences does not stand still, like a fence post. Unlike traditional products, which are widely produced by vibration casting, products made from Kevlar concrete have an improved range of characteristics and capabilities.

The concrete mixture has Kevlar concrete excellent qualities castings, which distinguish slabs and panels in terms of water resistance and non-delamination. Naturally, this means that there are no visible sinkholes or cracks on the fencing panels. Euro fences made of Kevlar concrete and granilite have an attractive glossy surface.

The granilit technology allows you to create “marble” concrete with a characteristic natural stone pattern.

Manufacturing of eurofence panels and posts

concrete panels

Panels for fencing assembly have standard sizes: length up to 2 m, width up to 05 m, height up to 2.5 m, weight up to 100 kg. By appearance panels are distinguished into solid and openwork. Technological process will be:

In the preparation of concrete mixture according to a special recipe

Laying out the mixture into shapes

Stripping on wooden pallet

Drying the product.

To produce concrete eurofence panels, you will need fiberglass casting molds framed with an iron frame and a vibrating table. Diesel fuel and oil are required to lubricate the mold.

The forming vibrating table is equipped with two asynchronous electric motors with installed vibrators.

self-preparation of concrete mixture

To prepare a concrete mixture, you will need a forced or gravity type concrete mixer. The concrete mixer is filled with: a bucket of cement, two buckets of sand, two buckets of crushed stone and three liters of water are poured. To add viscosity to the mixture, a plasticizer is added at the rate of 0.5 percent of the total amount of cement added.

Then the solution is mixed and the molds are prepared for pouring. By the way, buying forms for Eurofence is not difficult. The mold is placed on a vibrating table and lubricated inner part a mixture of oil and diesel fuel in equal parts.

pouring the mixture into molds

The process of laying out the mixture and molding the product must be done with the vibrating table turned on. The concrete is evenly laid out taking into account the margin, so the layer should be higher than the plane of the form itself. During the vibration process, the layer of the mixture will decrease; the excess concrete in the future must be cut off with a metal corner.

In the process of laying out the mixture, it is necessary to lay down reinforcing bars. As soon as the reinforcing bars have sunk in the mixture, the vibrating table is turned off.

After the process of forming the finished product - a concrete panel - it is stripped on a wooden pallet and subsequently dried.

The production of poles for a European fence is carried out in a similar way.

Installation of a eurofence

Do-it-yourself installation of a concrete eurofence begins with preparing a hole for the first post. Then the first pillar is installed and its position is adjusted using a level. Markings are made for the second hole for the post and the glass is prepared.

Then the prepared slabs are inserted into the grooves of the first column. The first pillar is placed along all planes, and the glass is concreted. A second pillar is inserted into the second hole in an inclined state. A panel slab is inserted into the grooves of the inclined pillar, and the second pillar is also fixed.

To install the rotating part of the fence, it is necessary to simultaneously install two posts with mounting slots in the direction of advance of the fence plane.