Swing gates made of sandwich panels. A portal user tells how he built a garage for two cars from panels with his own hands, and how much it costs Manufacturing and installation of load-bearing poles

When choosing a fence for country cottage should be highlighted swing gates from sandwich panels. Their main advantage is stylish and attractive appearance, which goes well with the facade.

Design idea

The supports on which the swing gate panel is hung are standard metallic profile. Brick or stone pillars. To increase the rigidity and wind resistance of structures made of brick or stone, place inside metal fittings. A mount is mounted on the installed supports, onto which the sashes are hung.

Horizontal placement

For the manufacture of sash panels they use different materials. The most common of them are sandwich panels. They give the swing gate design additional rigidity and wind resistance. Another significant advantage of this material is the variety of design and color solutions, combined with any type of facade.

Sandwich with aluminum filling

To protect against moisture and ultraviolet radiation The gate structure is painted with anti-corrosion agents using multi-level painting technology.

The best option is multi-layer paint application in a heat chamber.

A photo of the gate at the dacha is presented below.

Model DoorHan

The main advantages of the gate

Swing gates are made from different material. However, the most popular is the sectional model made from sandwich panels.

Sheathing filling options

Depending on the method of application, there are following types products:

• domestic;
• industrial.

Variety of colors

Their main advantages:

1. Easy installation. Specialists will quickly carry out the work on installing the gate in compliance with the necessary rules, which will prevent future failure of the system.
2. Safety and reliability. Due to the rigidity of the structure, the use of the swing system is safe, and the strength of the panels protects against unauthorized entry.
3. Good performance. Thanks to the installation of automation remote control The gate opens easily and silently. The design can last up to 15 years without losing its attractive appearance. If the panels are partially damaged, they can be replaced without complete dismantling gate sections.
4. Light weight product. Thanks to the good rigidity of the structure, its weight can remain low, which ensures easy transportation of the gate and its quick installation. Swing industrial gates perfectly withstand gusts of wind, the influence of precipitation and ultraviolet rays, and also have excellent anti-corrosion properties.
5. Careful appearance. Gates in most cases are made in brown color. But if desired, they can be painted in any other color that will be in harmony with the facade and general view fences.
6. Fire properties. This allows you to install them on the garage. If there is a fire indoors or outdoors, the product will not ignite or melt, without releasing or admitting fire.

Combination with forging

Another advantage of using gates made of sandwich panels is their ability to retain heat. Therefore, their garage version is widely used. Such gates support the desired temperature regime indoors, and thanks to aluminum profile they have light weight, which makes their installation simple.

Wood imitation

Types of sandwich panels

The sandwich panel is a multilayer frameless structure. Panels are classified according to their purpose into the following types:

• roofing;
• wall, which are used in the manufacture of gates.

Layout of the future product

The following types of fillers are used in the production of sandwich panels:

Panel composition

For greater reliability and resistance of panels to impact environment use combined insulation, including several layers of various fillers.

Do-it-yourself gate installation: step-by-step instructions

Due to the simple design and easy installation It’s easy to install a sandwich gate with your own hands. First you need to prepare materials, which include:

• directly the panels themselves are made of aluminum or steel;
• metal corners with a cross section of 65 mm;
• profile 100x100 mm;
• hinged hinges;
• consumables for installing supports (crushed stone, sand, cement).

Production options

Any type of gate on the site, including swing gates, requires stable supports. The installation work includes the following steps:

1. First, they dig holes for the supports. There may be two or three of them, depending on the presence or absence of a wicket. The depth of the holes can vary from 1 to 2.5 meters depending on the condition of the soil. Sand and small crushed stone are placed at the bottom and compacted well.
2. Next, prepare a solution for pouring the supports. In this case, cement and sand are used.
3. A metal profile with a cross section of 100x100 mm is inserted into the prepared pits. Metal material will provide more long term construction services. For greater stability, plates or a small grid are welded to the bottom of the support.
4. Installed and additionally reinforced metal poles pour prepared concrete mortar. The location of the supports must be strictly vertical.

Scheme for installing pillars and creating a frame

The poured structure is left for two to three weeks for the concrete to completely harden. During this time, gate leaves are made.

It is better to carry out work on open area, which is several meters larger than the finished structure.

Methods for concreting pillars

The work is carried out in the following sequence:

1. Do accurate measurements between the pillars. A gap of 2 cm is left between the sashes and the supports on both sides.
2. On the prepared site, metal corners are laid out according to the drawing, which are welded using the spot method. Then the frame is checked with a level for horizontalness and the seams are finally welded. The canopies are welded to the posts. The sash is attached to them and welded directly. After checking and adjusting the travel of the sashes, the canopies are rigidly welded to the supports.
3. The panels are installed on the sashes removed from the awnings. They are placed on the site in a horizontal position. Aluminum or galvanized panel blanks must be recessed into metal corners. Price aluminum panels somewhat larger, but they are more durable.
4. Using self-tapping screws, screw each panel one by one to metal frame. To do this, drill holes in the corner required diameter. The sashes are attached to the canopies and their movement is checked. The final stage is the handle fastener.

Layout with main elements

The result of the above work will be beautiful and neat swing gates.

It is no secret that for its owner a car is not only a means of transportation, but also a sign of status, a favorite hobby and practically a member of the family. And therefore, great attention is paid to caring for his “place of residence,” that is, the garage.

In addition, not every car owner can afford to equip a workshop and a garage separately, and therefore the garage performs both functions at once.

Car box

The operating conditions of a garage are noticeably different from residential premises. This is due to the characteristics of its main inhabitant – the car.

• Temperature conditions - the car does not tolerate temperature changes well. Staying in a warm room at +20 C, and then moving it to frosty temperatures from -5 C, has a huge impact on the condition of the car. negative impact. Therefore, despite severe frosts, car owners prefer to keep their cars outside. Eventually best mode for boxing, a stable temperature of about +5–+7 C is required. Garage doors made of sandwich panels and wall insulation perfectly solve this issue.
• Fire safety is second essential requirement, since gasoline is usually stored in the box, machine oil, parts and equipment, which together pose a great fire hazard. In this regard, insulation and finishing of the garage must be carried out non-flammable materials. SIP panels are perfect for this role. On the picture - Garage Doors from sandwich panels.

Garage door classification

Since the design of the boxes can differ noticeably from each other - in volume, type of extension, placement, and so on, many ways to close the latter have been created. According to the opening method, they are classified as follows.

• Swing – the most popular classic design from two doors. The reason for their prevalence is simple: any beginner who has the skills to work with a welding machine can make them with their own hands according to a drawing. They are usually made of steel, as they must have good mechanical strength and resist burglary, but sandwich panels, aluminum, and wood can also be used.

• Recoil – door leaf moves to the side, like a wardrobe. Enough difficult decision to do it yourself, so it is recommended to purchase this option ready-made. Sliding gates made of sandwich panels will provide not only tight, reliable closure, but also excellent thermal insulation. The photo shows a sample.
• Sectional - consist of fragments that, when the sash is opened, are refracted at an angle and rise to the ceiling. Sandwich panels for this design are the best option.
• Lifting and rotating - they are a solid canvas that moves in a vertical position.
• Roller shutters are a very common solution as they take up minimal space. When open, the sash is rolled up in a box. However, it is almost impossible to insulate such a structure.

Characteristics of sandwich panels

The product is a composition of a layer of insulation and two layers facing material and has several important advantages, which allows us to recommend it for cladding swing or sliding doors.

For garage doors, slabs are used, where the filler is mineral wool– basalt or glass, and galvanized painted steel acts as the outer layers.

• Thermal insulation is not so important for a garage heat, how stable its value is, that is, independence from weather conditions from outside. Thermal insulation properties mineral wool, given its affordable cost, is very high.
• Fire safety - mineral wool is distinguished by another extremely important quality for a garage - non-flammability. It is recommended to make gates from sandwich panels using glass wool, since it is resistant to moisture and is more dense.

Expanded polystyrene and polyurethane foam are also excellent heat insulators; you should choose only special brands - self-extinguishing ones. The rest of their modifications are flammable and emit toxic substances when burned.

• Durability – SIP panels themselves, even with steel outer layer cannot provide a high level of safety: the steel thickness does not exceed 0.8 mm. Therefore, if there is a danger of burglary, it is advisable to strengthen the doors.

Swing gates made of sandwich panels: assembly

For production you will need galvanized steel profile, sandwich panels with steel coating, grinder, welding machine, steel corners are optional, but with their help it is much easier to form a right angle, and a drawing with the indicated dimensions. Installation can be done by hand. The photo shows the working moment of assembly.

1. The profile is cut according to the dimensions of the future swing gates.
2. A frame is welded from a 60*30 profile, and the welding seams are cleaned.
3. The frame for both sashes is made separately according to the drawing. A 60*30 profile is used for the sash frame, and 40*20 for internal guides. It is imperative to make sure that the sash is inserted into the frame with the necessary clearance for opening.
4. Fixed on the frame long screws plate.
5. The hinges are welded and the gate is installed. It is recommended to remove the packaging material from the panels only after installation has been completed.

In the video, the process of installing swing gates made of sandwich panels is presented in more detail.

Despite the constant improvement of gate designs, the emergence of new materials for their manufacture and finishing, swing systems do not lose their popularity among consumers. This is due to their ease of use and ease of installation. Swinging gates made of sandwich panels will allow you to diversify the entrance group and make it stand out from the neighbors.

They are made from insulation (glass, mineral or basalt wool, expanded polystyrene, polyurethane foam), which is enclosed between two layers finishing material(painted galvanized steel).

This design resembles a sandwich, hence the name of the material. Its advantages are:

• thermal insulation properties. The thickness of the slab is about 45 mm; insulation is sewn inside it. This is especially important when arranging the entrance to a garage, where it is necessary to create favorable temperature conditions for transport storage;
• noise absorption. Thanks to its structure, the product muffles sounds coming from the street;
• light weight, which facilitates transportation and installation of products;
• resistance to moisture and fire. The panel fillers do not absorb water, are not susceptible to corrosion, and have a self-extinguishing effect;
• long service life, which is 15 years;
• a wide range of colors, allowing you to choose a product that fits perfectly into the design of the site. The canvases and profiles come in various colors - both plain and imitating wood.

Please note: standard steel of 8 mm thickness is used for the manufacture of metal plates, which does not provide them with reliable protection from burglary. If necessary, the entrance group must be further strengthened.

Manufacturers and varieties

There are many companies producing the material. You can purchase both ready-to-install structures and components from them. Dorkhan is popular among consumers. They are characterized by extensive color scheme, the possibility of mounting overhead or built-in, connecting automation.

According to the features of use, entrance groups made of this material are distinguished:

• private use. They are installed in garages as entrance structure to the site;
• industrial use. Industrial gates are installed in factories and industrial facilities. Large vehicles often pass through them, so these structures are reinforced with a metal corner around the entire perimeter.

Step-by-step production

The simple structure allows you to make this product yourself. The main thing is to draw up the drawing correctly. It should indicate the location of the pillars, the dimensions of the canvases, the placement of hinges, and whether the structure will have a gate or without it.

Attention: do not forget to provide a small gap between the doors and pillars (about 2 cm). It is necessary for reinsurance in case of shrinkage of the gate. It is also recommended to maintain a distance of 10 cm from the ground to the bottom edge of the canvases. This will allow you to open the doors freely in snowfall.

To do this, to build a swing structure from sandwich panels with your own hands you will need:

• metal plates with insulation and steel coating;
• galvanized steel profile;
• section 100x100/60x60 mm for pillars, 80x40/60x40 mm, 60x30/40x20 mm with a wall thickness of 2 mm to form the structure frame;
• wooden supports;
• welding kit;
• Bulgarian;
• concrete;
• shovel, level, tape measure.

Installation of supports

On both sides of the opening, holes are dug at least 1 m deep. A dense crushed stone-sand cushion is formed at their bottom. Pillars are inserted into the holes, leveling them, secured with supports and filled with concrete.

Remember: for the concrete to “set” properly, you need to wait a week or a week and a half.

Formation of the gate frame

While the concrete is cooling, you can prepare the metal parts for installation. To do this, they are first cleaned with a grinder to remove rust and plaque, degreased and coated with an anti-corrosion compound.

The frame for gates made of sandwich panels is a double frame. Its outer part is welded from a professional pipe with a section of 80x40/60x40 mm. It is cut into pieces the right size. All elements are laid out on flat surface, forming a frame according to the drawing, and grab each other using spot welding. This will eliminate errors when checking the frame for evenness. After this, continuous seams are made.

The internal frame is formed from a corrugated pipe with a section of 60x30/40x20 mm. It is welded in the middle of the outer one.

Note: a double frame increases the rigidity of swing gates and increases their resistance to wind loads.

The finished frame is sanded, degreased and primed. After the coating has dried, it is sheathed with metal plates, which are attached to the frame with special screws.

Advice: protective film It is recommended to remove Doorhan panels after completing installation of the structure. This will allow you to maintain the presentable appearance of the product.

Gates made of sandwich panels are a modern, practical and aesthetic way of decoration entrance group. The simplicity of the design allows you to easily make it yourself, and its reliability means you can use the product for decades.

To evaluate the quality of the gates we produce, click on the photo below:

Industrial gates made of sandwich panels by series:

Prices are indicated for gates of the following design:

Industrial gate made of sandwich, economical option (The price is indicated without installation):

Installation at the request of the client is additional.

Such products can be manufactured both in the classic version in the form of swing gates, and in the form sliding gates garage or street version. For example like this:

Stages of manufacturing insulated industrial gates.

1. Manufacturing of gate leaves:

The frame is made from angle No. 90. The corner is cut to the required size. The frame of the future sash is welded. It is very important at this stage to correctly maintain the dimensions and diagonals, which will greatly facilitate the installation of industrial doors in the future.

Triangles (kerchiefs) are welded from sheet metal at the corners of the sash. This will increase the strength of the sash, which will help avoid sagging in the future.

The perimeter of the sash must be scalded with a corner.

Note! WITH inside It is necessary to paint the gate, because after installing the sandwich panels, this will be problematic!

2. Sandwich filling:

3. Sandwich compression:

To secure the sandwich in the sash, you need to crimp it on top with a 45m corner. We make a frame exactly the same size as the sash and place it around the perimeter of the panel.

Next, the lower corner of the sash is welded to a 45 corner, previously pressed as much as possible against the panel. Next, we foam the distance between the sandwich and the corner for better sealing of the gate. Thus, we obtain a gate structure insulated with sandwich panels.

4. Painting the gate:

At all painting work are carried out all the time during assembly. Since once assembly is completed, it will no longer be possible to paint the internal parts of the insulated gate structure, it is worth taking care of this during assembly. All internal parts of the structure are painted BEFORE the crimping angle is laid.

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The company Gate ProM LLC presents its solutions for gate structures made of sandwich panels. It's special constructive solution for industrial doors of this type. The dimensions of such structures can exceed 6-7 meters, which makes insulated gates ideal solution for industrial hangars, production premises, workshops.

Such gate structures usually have a sandwich thickness in the door leaf from 50mm to 120mm, which allows maintaining the desired temperature inside the room.

The gate is a power frame frame made of a massive corner - which is load-bearing and encloses the building opening of the room and the doors, which consist of a smaller corner. Sandwich panels insulated with mineral wool are inserted into the sashes.

Our company manufactures gates from sandwich panels in series, using drawings developed by professional engineers and complies with all GOSTs and SNiPs. All assembly and installation work are carried out on a turnkey basis, or are delivered without installation according to your dimensions and requirements. Industrial swing gates are manufactured at own production. Oversized gates large sizes assembled in parts in the workshop, transported to your site, and then our mobile installation teams produce final assembly gate

Our clients are about 100 industrial enterprises in the Ural region who constantly use our solutions and services. Sandwich gates are durable, thanks to a durable and well-thought-out frame. Our gates are practical, reliable and durable, and in the event of any unforeseen circumstances (for example, being hit by a car), they are completely repairable. You don't have to buy a new gate. It will be possible to get by with simple repairs.

This type of door has a number of advantages over sectional doors:

1. The price is much cheaper than sectional ones in any design.
2. Gate sizes can be significantly larger compared to maximum dimensions sectional doors
3. Reliability - will last for many years.
4. Maintainability. Sectional doors can be repaired, but in some cases, the cost of repair may not be much less than the cost of a new door. This sets our industrial doors apart from overhead doors.

The company "Gate ProM LLC" guarantees the trouble-free operation of such structures and gives a guarantee not in words, which is certainly specified in the contract.

Lifting sectional doors of industrial type

If you are interested drawings of industrial swing gates :

You can order such gates by contacting us by phone, as well as using the feedback form