Production plant outdoor boiler KSV 100. Steel hot water heating boilers for outdoor use. Why the KSV modular boiler will solve your heating problems

Production plant outdoor boiler KSV 100. Steel hot water heating boilers for outdoor use. Why the KSV modular boiler will solve your heating problems
05.04.2020

SWR 40 – SWR 100 – SWR150 – SWR 500

PASSPORT

OUTDOOR STEEL hot water boiler

344009 Teplov LLC, Rostov-on-Don, Sholokhov Ave. 237
1.Purpose

Universal steel boilers for outdoor installation, type KSV, are intended for heating and hot water supply of administrative buildings, residential buildings, social and cultural facilities, schools, hospitals, and buildings for various purposes.


2.General information about the product

  • - Boilers are equipped with an atmospheric or blown burner using low-pressure natural gas or liquid fuel; with an atmospheric burner they are non-volatile gas boilers and are intended for outdoor installation;

  • - KSV boilers can be used as a backup source of heat supply at facilities with an unstable power supply system;

  • - Boilers are used in heating systems with natural and forced circulation of coolant;

  • - The boiler operates in automatic mode without the constant presence of maintenance personnel;

  • - Climatic design of boilers U category 1. GOST 15150-69;

  • - Boilers automatically provide standby heating when the gas supply decreases;

  • - KSV boilers for outdoor installation automatically comply with safety requirements (clause 4.16 of SP 41-104-2000).
3. Technical data and characteristics of the boiler

Boilers of the KSV type comply with TU 4931-007-10258780-97. The main parameters are shown in the table.



No.

Options

Boiler type

SWR 40

SWR 100

SWR 150

SWR 500

1

Heating capacity, kW

Atmospheric burner

36

95

-

-

Blast burner

70

190

290

500

2

Nominal heating output (at 80% load from max)

Atmospheric burner

29

76

Blast burner

56

152

240

400

3

Heated area (H=2.5-3 m) m²

Atmospheric burner

360

1000

Blast burner

700

2000

3000

5000

4

Efficiency factor, % not less

86

89

89

89

5

Nominal gas pressure in the network, kPa

1,2

2,0

6

Type of atmospheric burner / blast / diesel

Atmospheric burner

UGT

Blast burner

According to permission

7

Maximum gas consumption, m³/h of fuel, kg

Atmospheric burner

4,4

11,4

-

-

Blast burner

8,5

22,8

32

61,1

8

Maximum coolant temperature, ° C

95

9

Carbon monoxide (CO) emissions in dry undiluted combustion products at rated power, not more than mg/m³



Within acceptable standards

Within acceptable standards

Within acceptable standards

10

Coolant volume in the boiler, l

62

166

253

370

11

Diameter of heating system supply pipes, mm

57

76

89

108

12

Diameter of supply gas pipeline, inch (DN) for atmospheric burner

1/2" (15)

1"(25)

-

-

13

Overall dimensions, mm

540x1200x1200

740x1460x1880

840x1710x2220

1080x2250x2220

14

Boiler weight (without chimney), kg

170

470

850

1450

4.Completeness

The boiler delivery set is shown in the table.



No.

Name

Quantity

Note

1

KSV boiler assembly

1

2

Burner * atmospheric

1

3

Automatic three way valve

1

4

Chimney** with mounting brackets

1

5

Passport

1

* Blast burner available upon request

** Available upon special order.


5. Boiler design.

The boiler is a combustion device with a water jacket. At the top of the boiler there is a bundle of vertical flame tubes. For more efficient heat transfer and increased efficiency, turbulators are placed in the flame tubes. A removable boiler lid is provided for cleaning flame tubes and turbulators. At the rear of the boiler there is an automatic flow regulator 2 (Fig. 1) (only for atmospheric burners) and a cleaning hatch 6. The automatic flow regulator prevents flame separation from occurring due to excess draft, and also increases efficiency and reduces gas consumption. The boiler is thermally insulated with mineral wool mats and sheet steel, which allows the boiler to be operated without the construction of boiler rooms and furnace rooms. On the front panel there is a thermometer 3, showing the temperature of the coolant at the outlet of the boiler 3, temperature sensors 9 and burner 4. The front panel is closed by a thermally insulated metal door with a screw lock.


6. Operating principle

The boiler operates in automatic mode. Heat is transferred to the coolant through the walls of the boiler and the walls of the flame tubes. The thermal output of the boiler and the building heating system must be coordinated. An automatic three-way valve 3 is placed in the boiler piping circuit (Fig. 2.3), which prevents the formation of condensate and tarry deposits in the furnace (even with excess power of the heating system). For use in heating systems with forced circulation of coolant, it is necessary to install circulation pumps of appropriate power according to the diagram shown in Fig. 3*. In a closed heating system, the deaeration process occurs by heating the coolant to 90º and removing air through air exhaust devices. Reheating and removing the released air completes the deaeration cycle of the heating system and serves to protect it from intense corrosion. The KSV boiler with an UGT burner has automatic adjustment of gas flow depending on the heat removal from the heating system and the outside air temperature. The KSV boiler with the UGT burner, in the absence of draft and excess gas pressure in the furnace, switches to igniter combustion, which indicates a malfunction in the gas duct or gas supply system.

The boiler is started in the following sequence:


  • - fill the system completely with water;

  • - open the gas valve on the gas pipeline to the boiler;

  • - start the boiler (according to the burner data sheet);

  • - when the temperature on the boiler reaches 60 o C, turn on the network pump (with forced circulation of the coolant);
7. Boiler installation

  • - Install the boiler on the site intended for installation. The chimney, which is an integral part of the boiler, is installed on the boiler. The height of the chimney must be at least 8 m (for boilers with an atmospheric burner).

  • - Installation to the heating system and gas pipeline should be carried out in accordance with the “Model Fire Safety Rules for Residential Buildings, Hotels, Dormitories, Administrative Buildings, Individual Garages” (PPB01-93).

  • - Install an automatic thermostatic three-way valve in the immediate vicinity of the boiler in the bypass line immediately behind the building wall,

  • - The supply and return pipelines from the boiler to the heated building should be thermally insulated.
After installing the boiler, carry out a hydraulic test by filling the system with water and raising the pressure in it to 4.5 kg/cm2 according to the pressure gauge. The boiler is considered to have passed the test if within 15 minutes. no signs of rupture, residual deformations, or pressure drop leaks were found.
8. Indication of safety measures

  • - Installation and operation of the boiler must comply with the requirements of the “Rules for the design and safe operation of steam and hot water boilers.”

  • - commissioning and commissioning of the boiler must be carried out by a specialized organization that has the appropriate license.

  • - when stopping the boiler in winter for more than a day, it is necessary to completely drain the water from the boiler and heating system.

  • - at the end of the heating season, leave the boiler filled with water to avoid corrosion.

  • - rapid filling of a hot boiler with coolant is not allowed.

  • - at positive air temperatures, the boiler should be operated with a load of no more than 80% of the maximum (for boilers with atmospheric burners).
An increase in gas pressure above 5 kPa leads to failure of the gas burner device.

9. Possible malfunctions and ways to eliminate them


Malfunction

Cause and solution

Smell of gas

Leak from a gas pipeline. Check the gas pipes inside the boiler

and outside.

The smell is not completely

burnt gas
Clogged hot flue gas exhaust channel.

Make sure that the chimney height (for atmospheric burners)

and its diameter correspond to the type of boiler.

Check gas flow.

Check combustion stability.


Condensation formation
Return line overcooling. Check serviceability

automatic three-way valve.

Boiler fast

product is contaminated

tami combustion


Adjust the combustion, check the composition of the exhaust gases.

Check the gas flow and efficiency of the chimney.

10. Manufacturer's warranty

Teplov LLC guarantees the operability of the boiler and the free replacement or repair of failed assembly units and parts of the boiler for 24 months from the date of commissioning but not more than 30 months from the date of shipment, provided that the consumer complies with the conditions of transportation, storage and operation.


The manufacturer is not responsible in the following cases:

  • Mechanical damage to the boiler;

  • Incorrect connection to the heating system;

  • Incorrect operation of the boiler (heating a boiler that is not filled with water, quickly filling a hot boiler with cold water, using the boiler as a flow-through water heater);

  • Lack of automatic thermostatic three-way valve in the heating system;

  • Installation of the boiler by an organization that does not have the appropriate license;

  • Start-up and commissioning of the boiler by an organization that does not have the appropriate license;

  • Gas pressure exceeding 5 kPa;

  • Lack of maintenance.

All of the above violations of operating rules can cause cracks in the boiler pipe structures, which is not a manufacturing defect.

11. Certificate of acceptance

1. SWR boiler __________ factory number ____________________

complies with the technical specifications TU 4931-002-79248424-2006, TU 4931-001-79248424-2006 is manufactured in full compliance with GOST 10617-83 and GOST 20548-93 and is recognized as fit for use.

Pipe structures and pipe connections of the boiler were subjected to hydraulic testing with an excess pressure of 6 kg/cm 2 for 15 minutes.

2. Chimney: Diameter _________________ mm,

height _______________________________ m (not less than 8 m for boilers with an atmospheric burner.

Date of manufacture: _____________________________________

Quality Control Department representative _____________________________________
Director of operations __________________________________

12. Warranty card

LLC "Teplov"

Address: Rostov-on-Don, Sholokhov Ave., 237

13. Certificate of external SWR boiler

The boiler is manufactured according to TU 4931-002-79248424-2006, TU 4931-001-79248424-2006


Factory number _______________________
Heating capacity, kW ______________
Operating coolant pressure 4.0 bar
Maximum coolant temperature, 95 º
The boiler is tested with a test hydraulic pressure of 6 bar
Date of manufacture ________________
Quality Control Department representative ________________
Head of Production ______________ M.P.

A

IN

WITH

D

d

TO

N

N,

KSV-40

540

1200

1200

178
57

150

115

1035

KSV-40


A

IN

WITH

D

d

TO

N

Hi

diameter

supply

KSV-40 (W70 KW)

540

1200

1200

178
57

150

115

1035

1/2

Left

KSV-100 (W190 KW)

740

1460

1880

178

76

200

130

1727

1

Left

KSV-150 (W290 KW)

840

1710

2220

219

89

250

160

2005

1.1/2 
Left

KSV-500 (W500 KW)
1080

2250

2220

325

114

250

160

2005

2

On right

1. Boiler body

6. Flue cleaning hatch

2. Natural air flow grille (winter, summer)

7. Chimney pipe

3. Thermometer

8. Hotline connection

4. Burner

9. Thermostat

5. Return line

10. Condensate drain pipe

11. Gas pipe



1. Chimney

7. Pump

2. Clamp

8. Boiler circulation line



9. Return line

4. Boiler

10. Vertical riser

5. Deaerator

11. Safety valve

6. Heating device

12. Ball valve

13. Membrane expansion tank





1. Chimney

6. Heating device

2. Clamp

7. Boiler circulation line

3. Automatic three-way valve

8. Return line

4. Boiler

9. Vertical riser

5. Expansion tank

10. Water heater

11. Shut-off valve





How long will you overpay for heat and water supply, while you can save on installation, maintenance and gas consumption by purchasing a modular boiler KSV!

The KSV modular boiler replaces old boilers and has capital costs up to 4 times lower than block and roof boiler houses.

Stop overpaying for heat!

Costs for heat are reduced by 5 times, and costs of hot water by 8 times, thanks to the new boiler design.

Reducing equipment maintenance costs. Operating the boiler does not require specially trained personnel.

Reducing losses in the heating network to zero due to the absence of a pipeline outside the heated facility.

An economical blow burner of our own production is several times cheaper than foreign analogues.

Low cost of KSV boilers compared to a stationary or block boiler house.

Block boiler houses require more than 20 permits, and KSV boilers can be launched with just one document.

Why will the KSV modular boiler solve your heating problems?

  • All elements of the block boiler room are mounted in one external boiler body.
  • Saving energy through the use of energy-saving devices.
  • Save gas thanks to high efficiency.
  • The burner automation operates at extreme temperatures down to -45 °C
  • Quick installation
  • Easy to start (burner is already set up at the factory)
  • Long service life (15 years)
  • NPO VR KS LLC produces spare parts for warranty and post-warranty service
  • Capital costs are reduced by 2-4 times (compared to block and roof boiler houses)
  • Possibility of complete electrical independence

ECONOMIC EFFECT in just one heating season!


Technical specifications
modular boilers KSUV

Complete set of modular boiler KSV

The modular outdoor boiler of the KSV series is a 3-pass fire-tube boiler with a blow burner of the GDK series, located in a thermally insulated casing made of galvanized steel. An energy-automatic thermostatic three-way valve is mounted inside the boiler, connected to a circulation pump of appropriate capacity.


  1. Blast burner
  2. three-way valve
  3. DEAERATION EXPANSION TANK
  4. Water-water heater

Blast burner GDK - diffusion-kinetic burner

The use of diffusion-kinetic burners (DK) makes it possible to obtain the same characteristics as when using imported blown burners of the same power, while the energy consumption for the burner fan drive is reduced by 3 times, which allows the boiler to operate in a non-volatile mode, up to 72 hours, the noise level is reduced by 2 times. GDK burners can operate at outside air temperatures down to – 45°C, which is unattainable for imported forced-air burners. The last circumstance is decisive when using these burners in boilers with external SWR placement.

AUTOMATIC THERMOSTATIC 3 WAY VALVE

The formation of condensate inside the fire tube part of the boiler leads to an increase in soot, a decrease in efficiency and failure of the boiler.

The use of a volatile automatic three-way valve with low hydraulic resistance allows the use of conventional circulation pumps with a head of 6÷8 m and a drive power of up to 210 W for autonomous hot water supply and heating systems with a power of up to 100 kW. This device prevents the formation of condensation inside the boiler furnace during startup and operation of the boiler in hot water supply systems.

DEAERATION EXPANSION TANK

DRB is designed to remove gases and compensate for thermal expansion of the coolant. A decrease in carbon dioxide content leads to the formation of a protective film from CaCO3 carbonates on metal pipes of the heating system, heating devices, and the fire tube part of boilers. With constant operation of the heating system, thermal deaeration occurs in the expansion tank, which helps to increase the durability of steel pipelines, heating devices, and boiler equipment.

Steel hot water heating boilers for outdoor use

Operating on natural gas and light liquid fuel.

Heating capacity 0.036 MW, 0.07 MW, 0.095 MW, 0.19 MW, 0.29 MW, 0.5 MW.

Installation and operation manual

KSV-00.12.-30 RE

The guide includes the following sections:

Introduction 3

1 Description and operation of the product 4

1.1 Purpose 4

1.2 General information 4

1.3 General requirements 4

1.4 Technical specifications 5

1.5 Composition 7

1.6 Device 7

1.7 Operating principle 7

1.8 Measuring instruments 12

1.9 Marking 12

2 Operation 12

2.1 Operating restrictions 12

2.2 Preparation for operation 13

2.3 Operation 14

3 Maintenance 15

3.1 Safety precautions 15

3.2 Maintenance 15

4 Current repairs. 15

5 Storage 15

6 Transportation 16

7 Disposal 16

8 Warranty 16

Introduction

This manual is an important and integral part of the delivery and is handed over to the consumer along with the product. Please read the entire manual carefully, which contains important information about the design of the boiler and its correct operation in order to ensure full and correct use of its technical capabilities. Steel hot water heating boilers for external use of the KSV type (hereinafter referred to as boilers) with a heating capacity from 0.036 to 0.5 MW are designed in four standard sizes and can be operated on light liquid or gaseous fuels. The boiler must be serviced by an operator who has a certificate for the right to service boilers. Persons under 18 years of age are not allowed to work. Workers authorized to work with the boiler must be familiar with the device and the principle of its operation. Persons servicing the boiler are required to know and follow the general safety rules when working with electrically driven mechanisms. When operating the boiler, in addition to this manual, the following regulatory and technical documents must be additionally used:

Rules for the design and safe operation of steam boilers with a steam pressure of no more than 0.07 MPa, hot water boilers and water heaters with a water heating temperature of no higher than 115 °C.

Safety rules for gas distribution and gas consumption systems. PB.

Passport and operating instructions for the burner device (burner)

1. Description and operation of the product.

1.1 Purpose

KSV (steel hot water boiler) heating for external use is intended for heating administrative and industrial buildings and facilities, residential buildings, structures for various purposes and hot water supply when using flow-type and high-speed boilers.

1.2. General information about the product

The boilers are equipped with an atmospheric or blown burner using low pressure natural gas or liquid fuel; with an atmospheric burner they are non-volatile gas boilers and are intended for outdoor installation;

Boilers are used in heating systems with natural and forced circulation of coolant;

The boiler operates automatically without the constant presence of maintenance personnel;

Climatic design of boilers Category 1. GOST;

1.3 General technical requirements

1.3.1. Boilers must use gaseous and liquid fuels of the type recommended by the Manufacturer. Depending on the configuration of additional equipment, the boiler can operate on the following main types of fuel:

– gaseous fuel– natural gas GOST 5542-87;

– light liquid fuel– diesel fuel, (solar oil) GOST 305-88, TPB TU, viscosity at 20º C, 4 – 6x1– 6); m2/S (cSt);

Attention!

1. The possibility of using other types of fuel must be agreed with the Manufacturers of the boiler and burner devices.

2. The fuel used must correspond in its characteristics to the fuel specified in the documentation for the burner.

1.3.2. The quality indicators of feed water must comply with the requirements of the “Rules for the design and safe operation of steam and hot water boilers, PB 10-574–03”; GOST.

Attention!

Burners used with the boiler must have a valid certificate of conformity of the State Standard of the Russian Federation, permission for use from Rostechnadzor of the Russian Federation

(Gosgortekhnadzor of the Russian Federation) and approval of the Boiler Manufacturer for use as part of the boiler unit.

1.4. Technical characteristics, operational parameters and functional features of outdoor boilers of the KSV series

Table 1

Technical characteristics of external-use boilers of the KSV series, operated with blast-type burners.

Model

KSV-40

KSV-100

KSV-150

KSV-500

Power (heating capacity), kW

Rated power (heating capacity) at 80% of max power, kW

Efficiency, % not less than

Max gas consumption, m³/hour

Max gas pressure

in the network, kPa

Maximum pressure in the heating system – atm

Max coolant temperature, °C

Coolant volume in the boiler, liter

Diameter of heating system pipes, mm

Conductive gas pipeline diameter, inch/mm (not less)

The chemical water treatment method is selected by a specialized organization designing the facility, taking into account the quality of the source water and the requirements for network water and make-up water.

Before putting the boiler into operation, it is necessary to inspect the heating networks. Eliminate leaks and flush the heating system. Washing methods and methods are established by a specialized design organization, depending on local conditions.

Attention.

It is strictly prohibited to put the boiler into operation without prepared (washed) heating networks and without ensuring the required quality indicators of the network and make-up water, in order to avoid subsequent contamination of the boiler with sludge and scale.

2.2 Preparation for operation.

Before putting the boiler into operation, you should make sure that the power supply system and all assembly units are in good working order, as well as that they are securely fastened. Boilers received for operation must be checked for mechanical damage associated with transportation and storage. Before installing and connecting boilers to external mains, it is necessary to check its completeness in accordance with the boiler passport.

During operation, boilers must be kept in good working order and clean, and periodically check the reliability of fastening of all its elements. The boiler is placed outdoors, outside on a specially prepared foundation. The boiler installation project must be carried out by a specialized design organization, in accordance with the technical specifications and installation requirements and comply with the current SNiP P-35-75 “Boiler Installations” and “Safety Rules in the Gas Industry”. Before starting installation work, it is necessary to remove all plugs and open the boiler for an internal inspection of the firebox. Installation, adjustment and commissioning of the boiler should be carried out in accordance with the Installation and Operation Manual. Installation and trim of the burner device must be carried out in accordance with the documentation supplied with the burner. Installation and adjustment of the burner safety shutdown device should be carried out in accordance with the instructions in the documentation for the device. Check the correct installation of all equipment, pipelines and fittings. Mount pressure gauges on the water pipeline pipes and install thermometers in the sleeves. Pour oil into the thermometer sleeves. Connect the boiler to all communications in accordance with the boiler installation project. Fill the boiler with water that has undergone chemical water treatment. Adjust the safety valves to open them when the water pressure in the boiler increases above the operating pressure.

Before putting the boiler into operation, commissioning work must be carried out by a specialized organization, in which it is necessary:

− check the correct installation of all equipment, pipelines, fuel lines, shut-off and safety valves, instrumentation and automation devices;

− carry out verification tests for density. Eliminate any identified leaks.

Before final commissioning, the following points must be completed:

8. Warranty

If these instructions are not followed, the requirements for the manufacturer to fulfill warranty obligations are not valid.

This product has passed hydraulic testing in accordance with the “Rules for the design and safe operation of steam boilers with a steam pressure of no more than 0.07 MPa, hot water boilers and water heaters with a water heating temperature not exceeding 115 °C”, meets the requirements of GOST and is certified equipment. No changes should be made to the boiler design without agreement with the manufacturer. If such changes are made, the manufacturer is not responsible for the performance and safety of the boiler. The boiler's warranty period is 2 years from the date of commissioning. But no more than 36 months from the date of sale.

The average service life before decommissioning is 10 years.

If the boiler and/or its components fail or break down, excluding components from third-party manufacturers (fittings, safety devices, instrumentation, etc.), during the warranty period, the consumer must notify the manufacturer. Consideration of all defects that arise during the warranty period is carried out in accordance with the contract for the supply of products and the legislation of the Russian Federation in force at the time the defect occurred. By agreement with the manufacturer, repairs may be carried out by a third-party specialized organization according to the recommendations and instructions of the manufacturer. The warranty does not cover damage and its consequences caused by:

Improper use.

Improper installation or commissioning by the user or a third party.

Natural wear and tear.

Improper or negligent handling or poor maintenance.

Unsuitable operating media, especially incorrect burner selection or setting, unspecified fuels or impurities in the combustion air.

Chemical, electrical or electronic influences not caused by the manufacturer.

Insufficient amount of water.

Failure to comply with these installation and operating instructions.

Incompetent measurements and repairs carried out by the buyer or a third party.


SWR 40 – SWR 100 – SWR150 – SWR 500

PASSPORT

STEEL BOILERhot waterOUTDOOR

344009 Teplov LLC, Rostov-on-Don, Sholokhov Ave. 237

1.Purpose

Universal steel boilers for outdoor installation, type KSV, are intended for heating and hot water supply of administrative buildings, residential buildings, social and cultural facilities, schools, hospitals, and buildings for various purposes.

2.General information about the product

    The boilers are equipped with an atmospheric or blown burner using low-pressure natural gas or liquid fuel; with an atmospheric burner, they are non-volatile gas boilers and are intended for outdoor installation;

    KSV boilers can be used as a backup source of heat supply at facilities with an unstable power supply system;

    Boilers are used in heating systems with natural and forced circulation of coolant;

    The boiler operates automatically without the constant presence of maintenance personnel;

    Climatic design of boilers Category 1. GOST 15150-69;

    Boilers automatically provide standby heating when the gas supply decreases;

    KSV boilers for outdoor installation automatically comply with safety requirements (clause 4.16 of SP 41-104-2000).

3. Technical data and characteristics of the boiler

Boilers of the KSV type comply with TU 4931-007-10258780-97. The main parameters are shown in the table.

Options

Boiler type

Heating capacity, kW

Atmospheric burner

Blast burner

Nominal heating output (at 80% load from max)

Atmospheric burner

Blast burner

Heated area (H=2.5-3 m) m²

Atmospheric burner

Blast burner

Efficiency, % not less than

Nominal gas pressure in the network, kPa

Type of atmospheric burner / blast / diesel

Atmospheric burner

Blast burner

According to permission

Maximum gas consumption, m³/h of fuel, kg

Atmospheric burner

Blast burner

Maximum coolant temperature, ° C

Carbon monoxide (CO) emissions in dry undiluted combustion products at rated power, not more than mg/m³

Within acceptable standards

Within acceptable standards

Within acceptable standards

Coolant volume in the boiler, l

Diameter of heating system supply pipes, mm

Diameter of supply gas pipeline, inch (DN) for atmospheric burner

Overall dimensions, mm

1080x2250x2220

Boiler weight (without chimney), kg

4.Completeness

The boiler delivery set is shown in the table.

Name

Quantity

Note

KSV boiler assembly

Burner * atmospheric

Automatic three way valve

Chimney** with mounting brackets

* Blast burner available upon request

** Available upon special order.

5. Boiler design.

The boiler is a combustion device with a water jacket. At the top of the boiler there is a bundle of vertical flame tubes. For more efficient heat transfer and increased efficiency, turbulators are placed in the flame tubes. A removable boiler lid is provided for cleaning flame tubes and turbulators. At the rear of the boiler there is an automatic flow regulator 2 (Fig. 1) (only for atmospheric burners) and a cleaning hatch 6. The automatic flow regulator prevents flame separation from occurring due to excess draft, and also increases efficiency and reduces gas consumption. The boiler is thermally insulated with mineral wool mats and sheet steel, which allows the boiler to be operated without the construction of boiler rooms and furnace rooms. On the front panel there is a thermometer 3, showing the temperature of the coolant at the outlet of the boiler 3, temperature sensors 9 and burner 4. The front panel is closed by a thermally insulated metal door with a screw lock.

6. Operating principle

The boiler operates in automatic mode. Heat is transferred to the coolant through the walls of the boiler and the walls of the flame tubes. The thermal output of the boiler and the building heating system must be coordinated. An automatic three-way valve 3 is placed in the boiler piping circuit (Fig. 2.3), which prevents the formation of condensate and tarry deposits in the furnace (even with excess power of the heating system). For use in heating systems with forced circulation of coolant, it is necessary to install circulation pumps of appropriate power according to the diagram shown in Fig. 3*. In a closed heating system, the deaeration process occurs by heating the coolant to 90º and removing air through air exhaust devices. Reheating and removing the released air completes the deaeration cycle of the heating system and serves to protect it from intense corrosion. The KSV boiler with an UGT burner has automatic adjustment of gas flow depending on the heat removal from the heating system and the outside air temperature. The KSV boiler with the UGT burner, in the absence of draft and excess gas pressure in the furnace, switches to igniter combustion, which indicates a malfunction in the gas duct or gas supply system.

The boiler is started in the following sequence:

    Fill the system completely with water;

    Open the gas valve on the gas pipeline to the boiler;

    Start the boiler (according to the burner data sheet);

    When the temperature on the boiler reaches 60 o C, turn on the network pump (with forced circulation of the coolant);

7. Boiler installation

    Install the boiler on the site intended for installation. The chimney, which is an integral part of the boiler, is installed on the boiler. The height of the chimney must be at least 8 m (for boilers with an atmospheric burner).

    Installation to the heating system and gas pipeline should be carried out in accordance with the “Model Fire Safety Rules for Residential Buildings, Hotels, Dormitories, Administrative Buildings, Individual Garages” (PPB01-93).

    Install an automatic thermostatic three-way valve in the immediate vicinity of the boiler in the bypass line immediately behind the building wall,

    The supply and return pipelines from the boiler to the heated building should be thermally insulated.

After installing the boiler, carry out a hydraulic test by filling the system with water and raising the pressure in it to 4.5 kg/cm2 on the pressure gauge. The boiler is considered to have passed the test if within 15 minutes. no signs of rupture, residual deformations, or pressure drop leaks were found.

8. Indication of safety measures

    Installation and operation of the boiler must comply with the requirements of the “Rules for the design and safe operation of steam and hot water boilers.”

    Start-up and commissioning of the boiler must be carried out by a specialized organization that has the appropriate license.

    When stopping the boiler in winter for more than a day, it is necessary to completely drain the water from the boiler and heating system.

    At the end of the heating season, leave the boiler filled with water to avoid corrosion.

    Rapid filling of a hot boiler with coolant is not allowed.

    At positive air temperatures, the boiler should be operated with a load of no more than 80% of the maximum (for boilers with atmospheric burners).

An increase in gas pressure above 5 kPa leads to failure of the gas burner device.

9. Possible malfunctions and ways to eliminate them

Malfunction

Cause and solution

Smell of gas

Leak from a gas pipeline. Check the gas pipes inside the boiler

and outside.

The smell is not completely

burnt gas

Clogged hot flue gas exhaust channel.

Make sure that the chimney height (for atmospheric burners)

and its diameter correspond to the type of boiler.

Check gas flow.

Check combustion stability.

Condensation formation

Return line overcooling. Check serviceability

automatic three-way valve.

Boiler fast

product is contaminated

tami combustion

Adjust the combustion, check the composition of the exhaust gases.

Check the gas flow and efficiency of the chimney.

10. Manufacturer's warranty

Teplov LLC guarantees the operability of the boiler and the free replacement or repair of failed assembly units and parts of the boiler for 24 months from the date of commissioning but not more than 30 months from the date of shipment, provided that the consumer complies with the conditions of transportation, storage and operation.

The manufacturer is not responsible in the following cases:

    Mechanical damage to the boiler;

    Incorrect connection to the heating system;

    Incorrect operation of the boiler (heating a boiler that is not filled with water, quickly filling a hot boiler with cold water, using the boiler as a flow-through water heater);

    Lack of automatic thermostatic three-way valve in the heating system;

    Installation of the boiler by an organization that does not have the appropriate license;

    Start-up and commissioning of the boiler by an organization that does not have the appropriate license;

    Gas pressure exceeding 5 kPa;

    Lack of maintenance.

All of the above violations of operating rules can cause cracks in the boiler pipe structures, which is not a manufacturing defect.

11. Certificate of acceptance

1. SWR boiler __________ factory number ____________________

complies with the technical specifications TU 4931-002-79248424-2006, TU 4931-001-79248424-2006 is manufactured in full compliance with GOST 10617-83 and GOST 20548-93 and is recognized as fit for use.

Pipe structures and pipe connections of the boiler were subjected to hydraulic testing with an excess pressure of 6 kg/cm 2 for 15 minutes.

2. Chimney: Diameter _________________ mm,

height _______________________________ m (not less than 8 m for boilers with an atmospheric burner.

Date of manufacture: _____________________________________

Quality Control Department representative _____________________________________

Director of operations __________________________________

12. Warranty card

LLC "Teplov"

Address: Rostov-on-Don, Sholokhov Ave., 237

13. Certificate of external SWR boiler

The boiler is manufactured according to TU 4931-002-79248424-2006, TU 4931-001-79248424-2006

Factory number _______________________

Heating capacity, kW ______________

Operating coolant pressure 4.0 bar

Maximum coolant temperature, 95 º

The boiler is tested with a test hydraulic pressure of 6 bar

Date of manufacture ________________

Quality Control Department representative ________________

Head of Production ______________ M.P.

1. Boiler body

5. Return line

2. Air flow regulator

6. Flue cleaning hatch

3. Thermometer

7. Chimney pipe

4. Atmospheric burner

8. Hotline connection

9. Temperature sensor

KSV-40 (W70 KW)

KSV-100 (W190 KW)

KSV-150 (W290 KW)

KSV-500 (W500 KW)

1. Boiler body

6. Flue cleaning hatch

2. Natural air flow grille (winter, summer)

7. Chimney pipe

3. Thermometer

8. Hotline connection

4. Burner

9. Thermostat

5. Return line

10. Condensate drain pipe

11. Gas pipe

1. Chimney

8. Boiler circulation line

9. Return line

10. Vertical riser

5. Deaerator

11. Safety valve

6. Heating device

12. Ball valve

13. Membrane expansion tank

1. Chimney

6. Heating device

7. Boiler circulation line

3. Automatic three-way valve

8. Return line

9. Vertical riser -

5. Deaerator

10. Ball valve

11. Membrane expansion tank

Document

... *250 0.55*1500 TsNL 40 /100 -0,75/4 9,8 2,8 40 40 15-19 470*210*250 ... AIR132M4 11 SD 100 /40 100 40 9 AIR180M2 30 2900 SD 100 /40a 90 33 ... 7.00 CONDENSATE PUMPS TYPE Ks, KsV Purpose and design: centrifugal, multi-stage, horizontal...

1. Chimney

6. Heating device

7. Boiler circulation line

3. Automatic three-way valve

8. Return line

9. Vertical riser

5. Expansion tank

10. Water heater
Power:
190 kW;
Combustion chamber type:
closed;
Manufacturer country:
Russia;
Location:
floor;
Application:
for buildings;
Contour:
single-circuit;
Brand:
Weishaupt;
The KSV outdoor boiler is designed for heating administrative and industrial buildings, residential buildings and structures for various purposes (schools, kindergartens, medical institutions, dormitories, office buildings, car dealerships, shopping centers, warehouses, workshops, workshops of industrial enterprises, etc.) .
Due to the design features, our outdoor boilers are installed near the building in open areas, without additional construction of specialized premises and do not require the installation of fire extinguishing systems and gas analyzers. Outdoor boilers are equipped with a forced-air gas burner (Weishaupt - Germany, UNIGAS - Italy) or a liquid fuel burner (Weishaupt - Germany, UNIGAS - Italy). Outdoor boilers operate in automatic mode without the constant presence and special training of maintenance personnel and are not subject to Rostekhnadzor control during operation.
High efficiency (92%) in external-use KSV boilers is achieved by placing turbulators in the heat exchanger, which increase the passage time of the exhaust gases, thereby ensuring more efficient heating of the coolant. High quality seamless steel pipes are used to manufacture the heat exchanger, which ensures a long service life, reducing the risk of emergency stops. The body of the boiler for external use is made of steel sheet with a protective coating and insulated with modern heat-insulating foil materials. You can find prices for outdoor boilers produced by our company.
The production of boilers for external use is carried out using modern equipment. At the request of the customer, they are produced in different designs. If necessary, our boilers for external use are equipped with a double-wall chimney system of the “sandwich” type, which is a structure consisting of two pipes of different diameters (external and internal). The distance between them is filled with non-flammable heat-insulating material made from high-quality basalt fiber. Thanks to this design, rapid heating of the inner pipe is ensured, which, in turn, allows, in a short time, after the start of work, to raise the temperature in the chimney above the dew point and avoid the formation of condensation.
The product is certified.
Advantages:
- do not require a specially equipped room; they are located in an open area near the building.
- do not require the installation of fire extinguishing systems, gas analyzers, etc.
- operate automatically, without the constant presence of maintenance personnel
- high efficiency - 92%.
- run on both natural gas and diesel fuel