Equipment for the production of rubber tiles. DIY rubber tiles. Making rubber tiles with your own hands. What stages does the coating production process include?

Not long ago, such a phenomenon as rubber tiles appeared on the domestic building materials market, the sale of which is rapidly gaining momentum and is already a fairly promising type of business activity.

This type of coating, such as tiles made from waste rubber, is universal and is also highly safe to use. This makes it possible to use the material for laying children's and sports grounds, sidewalks and other places.

Rubber paving slabs have a long service life and beautiful appearance, which makes them attractive to most buyers. Today, the niche for the production of this building material is practically unoccupied, therefore it is low-competitive and can bring considerable, and most importantly, stable income.

Production of rubber tiles - advantages and disadvantages

Regardless of whether development is planned or in a crowded metropolis, aspiring entrepreneurs should remember that the enterprise will develop successfully only if, in addition to profit, it will benefit people.

A small workshop for the production of tiles from crumb rubber is an example of this: the absence of a large number of competitors makes it possible to consistently earn a lot of money. In addition, old car tires, rubber objects and waste are used to produce this building material, so the company will assist the locality in their disposal.

The raw materials for the production of paving are durable and strong materials, and the finished products are easy to install and have increased wear resistance. Rubber tiles have a number of undeniable advantages in comparison with similar products made from cement-concrete mixtures. These include:

• durability;
• high consumer demand;
• high degree of security;
• ease of care;
• ease of installation of the coating;
• beautiful view of the tiled areas.

Rubber tiles are characterized by excellent resistance to precipitation, as well as low and high temperatures. The material does not crumble over time and retains its original shape. In addition, the tile is not subject to deformation under mechanical stress, which is why it is preferred by a large number of buyers.

As for the service life, rubber plates can last at least 25 years. The high degree of safety of this building material deserves special attention, since if a person falls on such a coating, the risk of injury is minimal. In addition, the surface of the slabs has an anti-slip effect, which is why they are widely used in arranging playgrounds for children.

The material is easy to maintain, so it will be enough to clean the surface of accumulated dirt. Please note that rubber plates are readily purchased by car repair shops and service stations. Unlike concrete surfaces, rubber is highly resistant to chemicals and oils.

Water passes quickly between the seams of the facing products, so puddles never form on the tiles (after rain, on sinks). There is also no need to prepare areas for laying rubber slabs, since they are easily installed on sand, soil, wood and other bases. If you need to replace a damaged element, this can be done without dismantling the entire coating masonry. Rubber plates retain their attractive appearance, shape and color saturation for a long time.

In addition to the above advantages, rubber coating is in demand for laying warehouses and basements, gyms, car parks, courtyards, sidewalk parts of streets, parks and adjacent areas of public institutions.

Due to its characteristics, the material is becoming more and more popular every year and is in demand among buyers. But, despite such a large number of positive qualities of rubber plates, their production still has some disadvantages. First of all, it is worth noting the flammability of finished products, therefore, when arranging various objects, the proper level of fire safety should be ensured. Another disadvantage of tiles made from crumb rubber is the rather high price. However, despite these points, investments in the development of an enterprise (as opposed to such areas as, for example,) for the production of products from crumb rubber pay off quite quickly.

Crumb rubber tiles - options for starting a business

Beginning businessmen who decide to open their own enterprise for the production of rubber paving slabs should know what production options exist. Their scale depends on the amount of initial investment in business development, as well as on the expected volume of finished products:

1. Making rubber tiles at home. This type of development of one’s own enterprise does not require large financial investments from the entrepreneur; moreover, a person can work independently at the initial stages, which will allow him to save on wage costs for hired employees. If you make the tiles yourself, you won’t need to buy expensive ones, and the finished product will be of fairly high quality. A significant disadvantage of making tiles is the large time investment, however, you can quickly earn money to scale the enterprise and purchase production equipment. At the same time, it wouldn’t hurt to open a small one at home, which will significantly expand the range of building materials. In most cases, entrepreneurs with this business model take work to order and, by agreement, produce a certain amount of tiles from ready-made rubber crumb compositions with their own hands.
2. Mini-factory. The best option for running your own business is to open a mini-factory for the production of rubber tiles. To equip it, you can easily purchase the necessary equipment, which will make your business profitable and quickly pay for itself. Such an enterprise can be located on an area of ​​100 m², which will be enough to store raw materials and finished products. At the mini-factory, only a few people work in one shift, who fully ensure a continuous work cycle. The equipment of a small manufacturing enterprise consumes about 13-15 kW of electricity per 1 hour of operation. In addition, it can be used to produce rubber tiles of any complexity and fulfill fairly large volumes of orders.
3. Franchise cooperation. With a certain amount of investment, entrepreneurs can start operating a franchise. On average, starting a business using this model will require about 2 million rubles, so the franchisee must carefully assess their capabilities. The franchisor company provides assistance to aspiring entrepreneurs in organizing the marketing of the enterprise, creating their own website and promoting it (social networks, targeted and other channels for attracting traffic). Also, a technologist from the franchisor can work at the franchisee’s plant for some time, who will tell you about all the intricacies of tile production and train the staff. Moreover, companies offering work to businessmen under this scheme post information about the enterprises with which they begin work under the relevant agreement on their own information resources and present them as partners. This allows potential buyers to directly contact the franchisee and place an order. Entrepreneurs are provided with significant assistance in equipping their enterprise, an established client base is transferred, and training is also provided, during which novice businessmen learn how to always be in a good plus. The patron company ensures an uninterrupted supply of high-quality raw materials and provides experienced specialists for the repair and adjustment of process equipment. Working according to this scheme is guaranteed to bring businessmen to a stable, large income, which does not depend on the economic situation in the country. The largest Russian franchisors that offer cooperation in this area on favorable terms are the companies Master Fiber, Ecostep and Art-Prime.
4. Industrial production. From the name of the option it becomes clear that it is suitable exclusively for entrepreneurs who own substantial capital, since without large investments it is almost impossible to organize large-scale production. To create this model, a detailed business plan is developed, a product line is thought out, and sales channels are looked for in advance. It is expected that a full-fledged manufacturing plant will employ a large number of employees.

Manufacturing technology of rubber paving slabs

Since the emergence of small-scale production in Russia, almost all enterprises have used the method of producing rubber tiles by hot pressing. Thanks to it, you can quickly obtain finished products at minimal cost, and it is also quite easy to learn. However, hot pressing is highly toxic, which certainly affects the health of the company’s personnel; moreover, the technology is not capable of ensuring high quality of the finished product. The products have a short shelf life and fall apart quite quickly, losing their attractiveness and physical properties.

Important: Due to the low quality of the resulting products, it is not recommended to use hot pressing technology for the production of tiles. The coating obtained in this way is unlikely to last longer than 1 winter season. For this reason, since 2013, most of the Russian enterprises specializing in the production of rubber tiles have closed.

According to the “hot” technology, rubber crumbs are placed in a special tank of a press machine, where they are baked, while the gluing of particles with a special composition is minimal. If “hot” tiles are used in regions with a temperate climate, they can last quite a long time. However, such products are not able to withstand heavy loads.

But today the “cold” technology for the production of rubber paving slabs is popular. The cost of manufacturing products in this case is significantly higher compared to the previous method, and it also takes much more time. But pressing crumb rubber impregnated with a special adhesive composition guarantees high quality products and a long service life. Cold pressing technology is divided into several main stages, which include:

• preparation of raw materials for the production process;
• mixing crumb rubber with adhesive;
• evacuation of the finished mass from the mixer into the mold;
• formation of slabs by pressing;
• drying products;
• checking the quality of rubber plates.

First, rubber crumbs are unloaded into the tank of an industrial mixer, after which glue is added to the raw material. Then the components are thoroughly mixed together until a homogeneous mass is formed.

After this, molds are prepared into which the finished raw material is loaded. Under high pressure, rubber and glue are pressed, resulting in a durable coating that can withstand heavy loads. Raw slabs are sent to special drying chambers, where they are dried for 4-6 hours at a temperature of 60°C. At the end of the production process, the finished tiles are placed in a warehouse, where they are stored until they are sent to customers.

How to start the production of tiles from rubber crumbs?

Let's look at the main stages of starting a business.

Business registration

To open a business producing rubber tiles, an entrepreneur is recommended to contact the tax service, register as an individual entrepreneur and choose a simplified taxation system. If you plan to cooperate with legal entities, it is advisable to register an LLC.

The entrepreneur also needs to select the OKVED codes that will be required for reporting. Suitable for tile production:

• “Production of other rubber products” - 25.13;
• “Production of rubber products not included in other groups; production of ebonite and products made from it" - 25.13.2.

After registering the legal form of the enterprise, you should begin obtaining the necessary permits from Rospozhnadzor and the Sanitary and Epidemiological Station. This can be done after the premises for production activities have been selected, which need to be put in order in accordance with the requirements of regulatory organizations, and then their representatives have been invited to obtain permits. You will also need to issue a certificate confirming the finished product’s compliance with GOST standards.

Important: It will take the entrepreneur about 2 weeks to complete the documentation. The cost of registration and obtaining permits ranges around 15 thousand rubles.

Search for premises

To produce rubber paving slabs, an entrepreneur needs to find suitable premises. It is not very profitable to rent space within the city limits, since the fees for them are very high. It is better to find them in suburban areas or industrial areas.

It is also important to consider the availability of high-quality transport links when searching for production space. This point is one of the key ones when organizing a business, since it is directly related to the speed of delivery of raw materials and finished products to customers.

If you plan to open a mini-factory, you should select premises with a total area of ​​​​about 100 m² and a ceiling height of at least 3.5 m. Mandatory premises in the enterprise should include a production workshop, a place for storing and preparing raw materials, an area for storing finished products, a bathroom and a room personnel. It is also necessary to check the serviceability of:

• water supply and sewerage;
• electrical network (380 V for the ability to connect equipment);
• lighting;
• exhaust and ventilation systems;
• heating.

If industrial premises are to be repaired, it is imperative to comply with all the requirements of the SES and fire protection, otherwise it will be quite problematic to obtain permits to conduct business activities.

Purchase of raw materials

As a rule, there are no difficulties in finding suppliers of raw materials, since there are a sufficient number of them on the market. Most tiles are made from old tires.

The cost of 1 ton of shredded tires fluctuates around 20 thousand rubles. It would be good if you can find suppliers who use . This way you can save on purchasing them. The same can be achieved if you purchase black chips and various dyes for rubber, since finished colored raw materials are somewhat more expensive. The purchase of polyurethane crumbs for cold pressing will cost 17-21 thousand rubles. If you use the hot method of making tiles, the raw materials will cost slightly less - 14-18 thousand rubles for the same volume.

Important: Most entrepreneurs, in order to save money, prefer dyes instead of ready-made colored chips to create beautiful tiles (its price can reach 35 thousand rubles per 1 ton). The cost of the dye varies between 90-200 rubles per 1 kg.

It is important to pay attention to the quality of the glue that will be used in production. The quality of paving slabs and their strength directly depend on this. You can buy it at a price of 200 rubles per 1 kg.

Equipment purchase

Beginning entrepreneurs should be aware that prices for the equipment necessary to work using cold pressing technology are higher than equipment for working using the hot method. If an entrepreneur wants to install an automatic line for the production of rubber tiles, he will have to pay significantly more. So, to equip production you will need:

• industrial mixer – 150 thousand rubles;
• volcanic press (with a capacity of up to 100 m² of tiles per day) – 400 thousand rubles;
• heating cabinet (drying chamber) – 120 thousand rubles;
• mold – 300 thousand rubles (for 10 pieces);
• auxiliary equipment – ​​60 thousand rubles.

As a result, you will have to spend 1,030,000 rubles on the purchase of equipment for the production of rubber tiles. Costs can be reduced slightly by purchasing fewer molds, but this will affect production volumes.

If an entrepreneur wants to buy a ready-made tile production line, he will need to pay about 4 million rubles (incomplete lines for 2 million rubles). Almost all equipment available on the domestic market is made in China. Higher quality equipment can be purchased for much more.

Buying an automatic line is a profitable investment that will pay for itself very quickly. For example, the equipment allows you to produce up to 3 thousand m² of finished products in 1 month. If you use conventional equipment, 8 workers will be required to produce the same amount of products (you can save money on their maintenance).

Recruiting staff

The company must employ personnel under the supervision of a technologist who knows all the secrets of producing high-quality paving slabs. Finding a qualified specialist is quite difficult. To attract his attention, his salary must be at least 40 thousand rubles.

There should be 1 production master and 3 workers per shift who will produce the tiles. In the summer, the number of customers increases significantly, so it is possible to organize round-the-clock operation of the enterprise. The finished goods warehouse needs 1 storekeeper. As for the sales manager, this person must be hired from the first days of work, since the search for sales channels must be carried out constantly.

Where to sell finished products?

The issue of marketing finished products is extremely important for the stable operation of the enterprise. It can be offered to a large number of people. For example, you need to notify residents of cottage villages about a product, and applications will not take long to arrive.

It also wouldn’t hurt to advertise on television and other media channels. You should create a commercial proposal for wholesale buyers and visit them personally. To do this, you need to go to markets and supermarkets for building materials, landscaping and landscaping companies, as well as construction companies.

Important: Please note that stores prefer to work with tiles of universal sizes and standard shapes, while design companies purchase exclusive products.

It is beneficial for the manufacturer to have a team of professionals who will lay tiles for customers. Thus, the company undertakes comprehensive provision of services, increasing its income.

Production of rubber tiles - financial plan

Let's consider a sample business plan for the production of rubber tiles.

Expenses

Imagine that a company operates on a day shift and has a staff of 4 people. Their salary is 100 thousand rubles monthly. In addition, the monthly rent of the premises will be about 15 thousand rubles, utility bills - 10 thousand rubles.

To make 1 m² of rubber tiles (40 mm thick) you will need the necessary materials in the amount of 865 rubles. If 1 thousand m² of tiles are produced, the company will spend 865 thousand rubles on this. But it is also important to take into account single expenses for purchasing equipment, registering a business, obtaining permits and other expenses.

Income

A 40 mm thick tile costs about 1,600 rubles per “square”. This means that buyers will pay 1.6 million rubles for 1000 m². Of this, about 600 thousand rubles will be the company’s net profit. Let's assume that the equipment was purchased at a price of 2 million rubles. This means that the payback of the enterprise will occur in 3-4 months.

Questions from new businessmen

Let's look at frequently asked questions on the topic.

What else can be made from crumb rubber?

Rubber is considered a universal material that is widely used for the manufacture of various products. On its basis, high-quality roofing material is obtained. Mannequins, as well as punching bags and bags, are also stuffed with polyurethane or crumb rubber. In addition, the material is widely used for:

• manufacturing of ladders;
• road surfaces;
• bridge cladding.

In addition, crumb rubber is used in the production of fiber-reinforced concrete. It is popular in regions with cold climates.

Do-it-yourself rubber crumbs - is it possible?

Yes, it's possible. To do this, you need to purchase special equipment that allows you to grind car tires. But they are first placed in a freezer, where the temperature reaches minus 80°C. Under such conditions, the rubber begins to deteriorate and is easy to crumble. The crumbs can be prepared at home without much effort, for which you need to arm yourself with a hatchet and a sharp knife. First, the tire is cut lengthwise, and then chopped crosswise with an ax.

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As you can see, the business of producing rubber tiles is a promising type of entrepreneurial activity; it can bring considerable profit and pays off fairly quickly. Production technology is not difficult to master. In addition, the absence of a large number of competitors will allow many entrepreneurs to stay afloat for a long time.

In contact with

Order

We offer equipment for the production of rubber tiles and rubber floor coverings based on rubber crumbs. All equipment is produced by our company and is fully adapted to the wishes of customers. You can buy the set of equipment you are interested in for the production of rubber tiles and other floor coverings from our company at an affordable price.

On modified lines for the production of rubber tiles offered by our company, you can produce: seamless floor coverings, borders, running paths, paving slabs, paving stones, step overlays, sports, entrance mats based on rubber crumbs and much more.

Equipment for the production of rubber tiles (rubber coatings) is a popular and highly profitable production, the products of which are in great demand. Rubber tiles are produced using the cold pressing method, which allows us to obtain high quality products.

We invite you to study the characteristics of high-quality equipment for the production of rubber tiles, as well as additional equipment and components necessary for the production of rubber floor coverings.

A set of equipment for the production of rubber tiles "ARFC OPTIMAL" allows you to significantly expand the range of products. This kit can produce up to 7 types of high-quality rubber coatings.

Equipment for the production of rubber tiles

Our company offers equipment for the production of rubber tiles of various capacities. You can buy equipment for the production of crumb rubber products from us at an affordable price. Starting a rubber tile business is easier than you think. Contact our company and our specialists will offer you the necessary set of equipment for the production of rubber tiles, paving stones, borders and seamless coatings based on crumb rubber for children's and sports grounds according to your budget.

The practice of using rubber coating shows its excellent properties. In many respects, rubber tiles outperform paving slabs and other coatings. It is enough to note its strength, which extends its service life to two decades.

Selection of premises for production

Tile production requires a special room. It should preferably meet the following requirements:

• the total area of ​​the premises is at least 80 square meters;
• ceiling height – not lower than 3 meters;
• internal room temperature – not lower than +15°;
• connection to an industrial power grid – from 20 kilowatts;
• floors with a flat surface;
• distance from the residential sector at least 300 meters.

Raw materials for the production of rubber coating

To set up the production process, you will need to purchase the following materials:

• crumb rubber (colored and black);
• dyes;
• polyurethane glue.

Main raw materials – rubber crumb. Mainly, it consists of used tires. The key to the strength and durability of crumb rubber is the high quality of both natural and artificial rubber, as well as softening oils and fillers that are used in the manufacture of tires.

Crumb rubber is produced as follows. First, waste rubber products are collected at a specially designated site. Then, from the place where the crumb rubber is stored, it is delivered by forklift to the workshop.

There it is loaded into a special installation that processes rubber products. The process of producing crumb rubber of a certain fraction starts. Finished products are packed into bags and a forklift transports them to warehouses.

Equipment for the production of rubber tiles

When purchasing this type of equipment, every entrepreneur primarily focuses on the amount of start-up capital. The market today offers a wide range of equipment of this profile.

So, what equipment will you need to open your own enterprise for the production of tiles from crumb rubber? The standard technological complex includes the following components:

1. Mixers (six pieces). They are needed for the process of mixing various ingredients.
2. Thermal cabinets (or drying chamber). Here the raw materials will be subjected to heat treatment.
3. Six fixing stands for tiles.
4. Forming tables (three to six pieces will be needed).
5. Mixer platforms.
6. Press (hydraulic model) for the production of rubber tiles. This machine will provide the process of molding products.
7. Molds They will serve for the manufacture of necessary products.
8. Conductor. It is necessary for the formation of technological holes.

This is the minimum set of components for a production line that will allow you to start the process of manufacturing rubber tiles. This equipment will allow us to produce products of varying thickness and density.

Video: equipment for the production of rubber tiles.

Production technologies

When producing two-layer tiles, for a softer and cleaner top layer you will need fine colored rubber. For a dense bottom base layer, you will need black coarse crumbs (0.2-1 cm).

The creation of each layer of crumb rubber involves a separate production process. It is assumed that the composition of the lower layer may include textile inclusions, metal elements and other impurities.

At the initial stage of production, a mixture is prepared with the addition of glue and pigment. All ingredients are mixed as thoroughly as possible. Then the resulting raw materials are poured into molds that have the required parameters and a given shape.

The formation of products is achieved by pressing. After this, you need to carefully remove the tiles from the molds. If the work is done without a flaw, then the high-quality tiles are packaged and sent to a warehouse or transported directly to the customer.

Methods for producing tiles from crumb rubber:

• hot pressing;
• cold pressing.

The first - high-temperature - method is highly productive, but the tiles obtained by hot pressing lose their durability and acquire the smell of burnt rubber.

With cold pressing, both process productivity and product quality can be achieved. The main thing is to comply with all technological requirements.

Video: comparison of hot and cold pressed rubber tiles.

Stages of production of rubber tiles using cold pressing method

1. Preparing the batch. A line with six mixers will allow you to thoroughly mix all components.
2. Putting the mixture into the mold.
3. Pressing process. Molds are loaded in ten levels into carts that are subjected to pressing - compression under pressure of up to 5 tons.
4. Drying. The carts are placed in a drying chamber for 4-6 hours, where the temperature is set to 60°.
5. Unloading carts and removing products from molds.
6. Control over the quality of finished rubber tiles.

Advantages of the cold pressing method

• all ingredients are thoroughly mixed, which improves the quality of the product;
• under the press the tile acquires a high density;
• a sauna effect is created in the drying chamber, which promotes good absorption of dyes and glue into the rubber crumbs - this will subsequently affect the strength and flexibility of the tiles;
• Rubber tiles obtained by cold pressing do not have a specific odor and do not suffer from exposure to the external environment.

Cost-effectiveness of the rubber tile manufacturing process

A mini-factory where this equipment will be located can cost a beginning entrepreneur from 2 to 3 million rubles, including VAT and the complex of all work to launch the line.

There is no need to be afraid of the costs of purchasing equipment for the production of rubber tiles and organizing a business in general. They will justify themselves quickly enough. The main advantage of such a line is that it will save on worker labor. Three or four operators will be able to service it.

The profitability of rubber tile production using such equipment will be 40%. With a 22-day work schedule, production can be increased to 3 thousand m2 of tiles per month.

The main thing is competent operation of the equipment and a thoughtful approach to the production process. With the growing demand for rubber tiles and insignificant market competition, there is every reason to count on the success of the enterprise.

1. When purchasing equipment for the production of rubber paving slabs, you should take a responsible approach to choosing a supplier.
2. A conscientious supplier will provide information on the location of sales markets and help create sales plans.
3. It would be a good idea for a novice entrepreneur to acquire a list of documents to obtain a certificate.
4. The supplier can also provide assistance in purchasing the necessary raw materials for the production of rubber coating.
5. You should buy equipment for the production of rubber tiles from a supplier who will not only install it and help launch it, but also provide a guarantee for repair work in the event of force majeure.

Fractional crumb rubber is the basic raw material for the manufacture of tiles and rubber coatings. This raw material is actually taken from waste; more precisely, it is extracted by recycling old worn-out car tires. Car tires are made from fairly expensive high-quality components (various oils, synthetic rubber, fillers), since these products must withstand enormous loads for a very long period of time.

Of all existing types of rubber, tire rubber, by its structure, stands out for its high strength and durability. Such rubber easily tolerates acid and alkaline solutions on its surface, is very elastic, does not stretch, does not bend and can withstand temperatures from -45 to + 60 degrees.

raw materials:
Automotive crumbs (or crushed rubber - RD) - are obtained by processing worn tires of other rubber goods. Its price depends on such indicators as: quality, manufacturing method, dimensions, place of manufacture and sale. In Russia, the retail price for crumbs ranges from 6-15 rubles per kilogram.

Places where crumb rubber is produced:
- factories that process car tires into crumbs as the main raw material;
- for by-product production at rubber goods factories
- factories that retread tires by roughening them (tread treatment), as a production waste.

Crumb rubber fractions used:
Fractions of crumb rubber vary from 0.1 mm to 10 mm and directly depend on their purpose. Thus, small fractions (0.1 - 4 mm) are mainly used in the production of colorless (black) or colored single-layer products. In the manufacture of lower colored layers, mainly larger fractions (2-10 mm) are used. Most often, they are cheaper in comparison with smaller fractions, so they may contain textile or metal inclusions. The production of tiles with two layers (an upper thin colored layer, a lower dark layer with larger fractions of crumbs) is acceptable and relevant when the initial thickness of the product exceeds 1.5 cm.

Layering allows you to reduce the cost of the product due to the following points:
. Inclusion of crumbs into the cheap coarse fraction. Such crumbs may contain textile or other inclusions.
. Save on paint - the bottom layer remains black.
. Larger crumb fractions require a smaller amount of binder for crosslinking, which is carried out by enveloping the surface of the crumb particle
. The absence of a dye allows you to use less binder to crosslink the particles, since the mixture dries out in the colored crumbs.

Equipment and raw materials (prices)

The line that produces rubber coatings has the following set of equipment:

Volcanic press with a capacity of up to 100 m² per day. Price - approximately 350 thousand rubles;

Pressing forms. Cost - 30 thousand rubles apiece;

Drying chamber (for a mini business, it is possible to make it yourself), price from 100,000 rubles.

Raw materials:

Crumb rubber - black (17 thousand rubles per ton), colored (from 23 to 35 thousand);
. polyurethane glue - 140 rub/kg;
. dyes - 7 rubles per kg;

Electricity consumption by the line is 15 15 kW/h.

Coatings can be made:
- both soft and hard in density;
- waterproof, or with water passage (drainage);
- thin and thick;
- as colorless (black), colored, or black interspersed with different colors;
- with good grip and more slippery;
- with or without a pattern;
- single-layer or with several layers;
- for laying on a soft base (ground) or hard;
- with or without connections (sleeve, lock).

Rubber paving slabs are often laid parallel to regular paving slabs. It is for this combination that rubber coverings of similar sizes and shapes are created as regular paving slabs.

Premises for a mini tile production workshop.
The criteria by which rubber coatings are produced (provided that the equipment is optimal and has an average level of productivity):

General axioms:

1. Glue consumption.
§ The amount of binder is inversely related to the crumb fraction. The smaller the crumb, the more binder is needed for crosslinking. The larger, the smaller.
§ Dyes dry out the glue. Because of this, its amount in the black coating is smaller.
§ The higher the density of the product, the less glue is needed.
2. The average glue consumption for the manufacture of various coatings is from 4 to 12%, depending on the presence/absence of dye, density of materials, quality of glue, and size of tire crumbs used.

For example, to make a colored coating Mat 500*500*16mm (from fine crumbs) you need 6% dye and 5% glue from the amount of rubber crumbs.
a) Black coating (crumb size - 4-10mm) - 4% glue.
b) Black coating (crumb size - 2-3 mm) - 5% glue.
c) Black coating (crumb size - 1.2-1.8 mm) - 6% glue.
d) Color coating (crumb size - 1.2-1.8 mm) - 7-9% glue.
3. Water resistance increases, the smaller the fraction of rubber crumb and the higher the pressure.
4. The larger the crumb, the faster the color of the product will be lost due to abrasion.
5. The larger the crumbs, the stronger the coating, but the thickness of the coating must be maintained.
6. Thick coatings (2 cm or more) are best made in two layers. For the upper part, use fine-fraction crumbs; for the lower part, use cheaper coarse-fraction crumbs (5-12 mm) with possible foreign inclusions. Each layer has its own proportions of glue. Each layer is mixed in different containers.
7. It is recommended to produce products of the same thickness on one pressing mechanism, regardless of the configuration, since thickness affects the operating time of the press (the thinner the product, the faster its formation).

Additional accessories for production.

Trolley for transporting raw materials (crumbs, dye).
- A trolley with a special tripod to transport containers with glue.
- Scales to weigh components (50 kg electronic scales are best).
- Trowels for uniform laying of coatings.
- Special mugs and scoops for measuring, depending on the standard of the product.
- Mixing glue and dye drill with attachments.

Price for selling rubber plates:

One pack
100 tiles - 57 thousand rubles.

Cost of 1 m² - 1,584 rubles.
Price of 1 slab - 570 rub.
The minimum quantity is 100 slabs (25 m²).

Sales of products.

For coating on production lines, in warehouses, or as a rubber coating for garages;
- used in areas near skating rinks, locker rooms, playgrounds;
- in combination with paving slabs;
- as a covering for various sports complexes or children's playgrounds;
- on farms, livestock production facilities;
- on roofs, terraces
- in baths and other places.

As we can see, the production of such products is part of the ecosystem, producing high-quality safety products - rubber tiles or crumb coating.

Production of tiles from rubber crumbs: