Canopy 6 on made of metal. Canopies made of metal profiles. Advantages of metal canopies

Awnings for metal supports and with a corrugated roof, perhaps the most reliable and practical. Their application is so widespread that they are found not only in summer cottages both in private homes, but also mainly in industry. Such canopies have special characteristics and have clear advantages. We will talk about this in the article, and also tell you how to assemble a metal canopy with your own hands.

Characteristics of a metal canopy

Metal canopies include canopies whose supports and frame are made of metal, while the roof can be made of any roofing material. And here is the canopy with metal roofing, but wooden supports should not be called metal.

Different metals are used to make the canopy structure:

• iron;
• aluminum;
• stainless steel.

Profiles, corners, pipes are made from these metals different sizes And different diameters made from iron forged elements. Stainless steel supports are considered the most expensive. They don't need to be processed with anything. appearance goes well with glass, polycarbonate, fabric, they are not subject to corrosion and are durable. At the same time, making a stainless steel canopy with your own hands is not easy, almost impossible, if you do not know how to work with special welding.

They will also be expensive. Therefore, most often an iron profile is used for the construction of canopies; it is not so expensive, lightweight and easy to install. A corner is suitable for the connecting elements of the canopy structure. Both bolts and welding are used as fasteners.

Structures made from aluminum parts are very easy to assemble with your own hands. Usually these are not awnings large sizes, collapsible type.

Round pipes are used less frequently as they are more difficult to join and create right angles. In this case, only welding will do. The profile pipe can have different shapes, metal thickness and dimensions. The picture shows the variety profile pipe.

List of advantages and disadvantages

Metal frames of canopies are most often covered with polycarbonate sheets. Similar design has its advantages.

• Firstly, when correct installation and compliance with technology, the canopy will last for more than a dozen years.
• Secondly, such a structure is economically profitable, since a one-time investment will pay off over decades of operation.
• Thirdly, metal canopies are resistant to temperature changes and are not afraid of physical exercise, chemical exposure.
  

  Important! If a metal canopy is erected over a barbecue or barbecue, then the metal parts near the fire will quickly heat up, remember this.

• Fourthly, metal allows you to make beautiful forged canopies that emphasize the majesty of the building.

The disadvantage of a metal canopy is that it is susceptible to corrosion and can rust, so it must be treated with anti-corrosion impregnations and paint. Unless, of course, it’s a canopy made of stainless steel tubes.

Types of canopies: by purpose, design, shape

Sheds come in a wide variety of shapes, purpose, and metal structure. If we talk about the purpose of the canopy and the purposes of its construction, then there are a lot of things that can be listed, let’s name the most common ones:

• carport for one or more cars;
• canopy over the pool;
• canopies for sheltering people at bus stops;

• canopies over the porch or gate;
• canopy over barbecue;
• canopy over woodpile;

• canopy over the swing;
• canopy over the gazebo;
• industrial sheds (hangars, granaries, warehouses, etc.)

Based on the complexity and size of the metal structure, all canopies can be divided into three groups:

1. Small canopies, which include canopies, barbecues with a roof, portable gazebos, canopies over swings, etc.
2. Free-standing sheds that act as independent buildings.
3. Combined or adjacent canopies - a canopy near a house or bathhouse, an extension to a garage, terraces, outbuildings.

For your information! The listed types of canopies can be open or closed, that is, sheathed on several sides with any material (wood, fabric, corrugated lattice, etc.)

For the roofing of metal structures, the following are used: polycarbonate, corrugated sheets, metal tiles, awning fabrics. The choice of material will depend on the purpose of the canopy, its shape and size. Awning fabrics, for example, are most often used for canopies from the sun and rain, equipping recreation areas. Sheds made of metal tiles often become an extension of the roof of a house or garage and look like a single composition. A canopy made of metal tiles is a durable structure that is not afraid of any weather conditions.

Nuances of drawing development and design calculations

When developing a drawing, you need to accurately determine the type of canopy and its purpose. Creating a drawing of a simple metal structure is not that difficult. First you need to make a sketch future design, on which indicate measurements of the area allocated for the canopy. Then calculate the load on the canopy, according to which you can select the required section of the corrugated pipe. Based on the calculations and sketch, create a drawing in which you indicate the amount of material and fasteners required.

Note that the drawing must contain both a solid structure and its individual elements, namely supports and trusses or metal strapping with a purlin. The supports of the metal structure must be located at a distance of 2-3 meters from each other. For a canopy erected next to the wall of a house, garage or bathhouse, you need to make supports not only on one side, but next to the wall. Otherwise, you will have to attach the cross beam along the wall of the house with your own hands, which must be reliable and durable. For fastening you need to use anchor bolts.

The canopy frame, as well as the supports, is subject to heavy loads from snow and wind, so the calculation of the truss structure must be carried out carefully. It is also necessary to take into account the slope of the roof and the size of the entire metal structure. For most domestic sheds, you can use ready-made truss drawings, for example, as in the figure below.

In order for a metal canopy to be reliable and safe for human life, one must not forget about the norms and standards when working with this material.

• A profile that has defects and cracks cannot be used for construction.
• The cut of the support rib must be rough and have a coefficient of 12.5 microns.
• When welding metal parts of the canopy, you need to use carbon sulfur or carbon with argon, as well as PP-AN-8 wire.
• Bolts when fastening supports and rafters must be class 5.8.

Note! The listed requirements are taken from the state standards for construction; do not be lazy to study them when erecting sheds from metal tiles.

Preparing materials and tools

Let's look at the stages of building a metal canopy with our own hands using an example. gable construction with a polycarbonate roof, size 6x3m. Its device is one of the simplest.

To make such a canopy, you will need following materials and details:

• professional pipe measuring 80x80 mm with a section thickness of 3 mm and a length of 3.5 m - 6 pieces;
• corrugated pipes for a purlin measuring 50x25 mm with a section thickness of 2 mm and a length of 6 m - 7 pieces and 2 pieces measuring 50x40 mm and a length of 6 m;
• ready-made gable trusses with a slope angle of 20 0 and a length of 3.5 m - 5 pieces;
• sheets of cellular polycarbonate measuring 2.1x6 m - 4 pieces.
• hardware for fastening polycarbonate;
• straight joint profile - 10 pieces of 2 m each and 3 corner pieces of 2 m each;
• end polycarbonate profile– 21 m;
• crushed stone and concrete mixture.

You can’t do without a tool, such as a hole drill, a screwdriver, a welding machine, a drill, measuring tool, building level, marker, grinder with a special attachment for cutting polycarbonate sheets.

We pour the foundation and build the frame

The construction of a canopy begins with clearing the area for it. The selected area is cleared of debris and topsoil. Wooden stakes are dug along the perimeter of a 6x3 meter plot, with a rope stretched between them to level the boundaries of the site. Once it is ready, we proceed to laying the foundation. To do this, you need to dig 6 holes to a depth of soil freezing, approximately 1-1.2 m. The pits are dug in two rows of 3 pits, the distance between all pits is 3 m.

Important! For swampy areas, use the pile method of installing supports rather than concreting.

A layer of crushed stone and sand of about 10 cm is compacted at the bottom of the pit. Then a layer of concrete is poured, this is another 10 cm, and a corrugated pipe 80x80 mm is installed. After the pipe is level, you can fill it with concrete to the ground and put supports so that it does not tilt. The supports are not removed until the concrete gains strength, this is about a week.

The next stage is welding the stiffening ribs of the metal structure. To do this, a 50x40 mm corrugated pipe is laid on three supports and connected by welding. You need at least two people to work, since one person can lift heavy elements very difficult. Next, trusses are welded to the stiffeners, the distance between which will be 1.5 m.

After this, a purlin is welded to the tops of the trusses. Parallel to the welded purlin, the remaining 50x25 mm corrugated pipes are welded with a distance of 60-62 cm between them, on both sides of the roof. At this point, the collection of metal structures will be completed.

Don’t forget that all metal pipes need to be cleaned sandpaper, prime with anti-corrosion mixture, and then paint.

We install the roof with our own hands

The canopy construction process is completed by polycarbonate fasteners. First, each polycarbonate sheet is cut into 3 parts 2 m long. An allowance of 10-15 cm should be left along the edge of the roof. The sheet is screwed to the metal structure using hardware (self-tapping screw with rubber seal and a puck). A hole is pre-drilled with a diameter larger than the self-tapping screw by 2 mm. The self-tapping screw is screwed in strictly perpendicularly, tightly, but not excessively, so as not to damage the material.

Polycarbonate sheets are fastened together with a special profile. This connection is tight and reliable. The polycarbonate joint at the top of the truss must be made using corner profile. Thus, 6 sheets of polycarbonate will be fixed on each side of the canopy. The ends of the polycarbonate are covered with an end profile, which will prevent the ingress of water and dust.

This completes the construction of the gable metal canopy finished with your own hands. A novice master can do this kind of work. The main thing is to follow the instructions and technical requirements. Good luck!

Private land for our citizens are always identified with hard work on growing your own organic products. However, dachas do not lose popularity, since with the development of the industry in the field of building materials, it has become accessible and simple to decorate your own dacha and build a corner for relaxation or other pastime on it.

One of the types of raw materials for the construction of sheds was metal products. A welded canopy frame is more popular among owners than a wooden one. The process of constructing this object is described below.

Frame canopy made of metal profiles - advantages

So, what are the advantages of a metal frame over a wooden one? Let's take a closer look:

• The metal is not subject to deterioration unless corrosion is excluded. The latter can easily be eliminated or prevented by applying it to the structure. special means. The metal frame is not in danger of fire, mold or rodents.
• A canopy made of metal profiles does not shrink, unlike a similar wooden object. The welding will not bend, the grooves will not dry out, the joists will not crack. Of course, it all depends on the treatment, but over time these problems for wood are inevitable.
• The lightweight metal profile frame is mobile - it can be moved to any comfortable spot, if the posts are not concreted into the site. In addition, if summer residents care about the durability of the metal frame, then during construction, all elements are fixed not by welding, but by bolts. Thus, on winter period the entire structure can be stored in a dry place.

  

  Metal canopy shapes

  We are, of course, talking about the rafter system - the rest of the structure consists of racks concreted into the site or installed directly on the ground. So, the features of the forms of canopy roofs:

• Single pitch roof. Most easy option for independent design. It is a plane with a slope for the slope of rainwater. The shape allows you to make a canopy of any size, which means that such a place is suitable for any purpose - barbecue, sleeping places, even a swimming pool. However, this has its own pitfall - large areas will take on an impressive amount of snow, which means that either the structure is dismantled for this period, or a careful calculation is made and appropriate reinforcements are made.

  

• Gable roof. Such canopies are rare and can serve as a roof for extensions - verandas, terraces. Precipitation is facilitated due to the steepness of the slopes and the correctly selected roofing material.
• Arch. The most popular type of awnings. They have a feature that other structures lack - the sun’s rays are reflected from the roof, and an optimal temperature is created inside.

  

  Below we describe how to make a lean-to canopy yourself, using simple steps. You need to decide in advance on the purpose and desired size.

  

  Installation of a lean-to canopy

  Consider a small mobile welded structure, since the advantage of installing at any appropriate place Welcomed by all owners of dacha plots. In addition, inexperienced home craftsmen will receive the necessary training for further creations based on their own product. So what you need:

• Welding machine and universal electrodes.
• Level and measuring instruments.
• Profile pipe with a cross section of 80, 60 and 40 mm. You can also use other rolled metal products - angles or channels.
• Roofing material – cellular polycarbonate. It can withstand loads better, unlike monolithic, which is used on vertical surfaces.
• Fasteners, thermal washers, rubber sealing rings.
• Protective miniums for metal. You need protective equipment for your loved one and you can start.

  

  Calculation of a metal frame for a canopy

  Professionals use local data in their work on the amount of precipitation that falls during the season, soil conditions and other figures. This is a mandatory condition for structures exceeding a length of 10 m and a width of more than 5.

  Creation small design, must also be subordinated certain parameters. For example, how to calculate a lean-to metal canopy yourself:

• A canopy length of 6 m must have 8 supports. A profile pipe with a cross-section of 80 mm and above and a wall thickness of 3 mm will fully cope with the task of stability.
• One side of the canopy should be higher than the other according to the selected angle of inclination and roofing material - for polycarbonate 20-25⁰ is enough.
• Each pair of supports must be reinforced in the form of trusses. They are made from equal angles or profile pipes with a cross section of 60 mm.
• The sheathing is welded in increments of 1 m from a pipe with a cross-section of 40 mm. This design can withstand up to 400 kg of wet snow if it is decided not to move the canopy or dismantle it for the winter.

  Site preparation

  

  A do-it-yourself mobile lean-to canopy made of metal profiles is notable for the fact that it does not require any special preparation. It is only important to level the soil by removing the turf and compacting the soil.

  Subsequently, under the canopy you can make a lawn, a wooden platform, or lay out paving slabs. Holes should be dug under the racks in advance so that the structure does not begin to sag.

  Frame assembly

  The entire structure is assembled “upside down” for convenience. The roof is just being laid on top. So:

• First, the frame is welded from a profile pipe or corners.
• The racks are evenly fixed.
• The supports receive reinforcements in the form of trusses - corners welded to them at an angle.

  

  Now, the slag is beaten off, the weld seams are cleaned and the structure is turned over for installation in place. It is important to wrap the ends of the posts with several layers of roofing material in order to reduce the impact of constantly wet soil on the metal.

  Assembly of the rafter system and roofing

  When the canopy is already stable, they begin to weld the sheathing. According to the drawing, metal pipes or corners are fixed at a distance of at least 1 m. Immediately in the sheathing and frame of the entire rafter system Drill holes to fix the polycarbonate.

  You cannot cut sheets of plastic in advance - there is a risk of incorrect measurements and, as a result, the coating will have to be redone. It is better to do this on top of the finished frame. The sheets are laid overlapping without fixing, the attachment points are marked and cut out at the bottom.

  

  Fixation is not complete without the use of thermal washers as additional sealing of the metal frame from moisture. Double protection of the structure should also be provided if a single-slope wooden canopy with your own hands - then rubber sealing rings are glued to the logs at the fastening points.

  When the material is ready for final coating, the metal frame should be conditioned in advance. decorative look without forgetting about protection. Surikami – protective compounds to prevent corrosion, the finished canopy is painted even before the roof is laid - this way, there is a chance not to miss a single centimeter of metal. Next, polycarbonate is laid using connecting profile, and at the end of the work, protective end caps are installed so that moisture in the form of evaporation does not penetrate into the plastic honeycombs.

  How to make a lean-to canopy with your own hands: calculations, features and stages of work

  
  How to calculate and make a lean-to canopy from a metal profile: advantages and shapes of a frame canopy, necessary tools, peculiarities self-installation, installation of rafter system

How to make a canopy from a profile pipe with your own hands

Canopy structures made from profile pipes can be found in many places: in courtyards country houses, in the territory of summer cafes, in parking lots and others in public places. Their main advantage is that you can do it all with your own hands. To do this, you do not need to have special skills and knowledge, just follow the detailed instructions.

Scope of application and construction of a canopy made from a profile pipe

Metal profiles today have become one of the most popular and sought-after materials for the manufacture of canopies of various types and types with polycarbonate coating, since its main advantage is its long service life. If such a building is properly cared for, it can last for decades. Such canopies can be used in a variety of places:

• in parking lots;
• in country private houses to create large covered areas;
• in various public places.

The scope of application of canopies made of metal profiles is quite extensive, since they are universal designs, having a large number of various modifications.

The most popular today is the arched type of product. It is much more difficult to make than a single or double slope, but it looks very impressive. Such a canopy is built separately from the house or adjacent to its side.

When choosing the type of roof, it is necessary to take into account the fact that the snow does not linger on it, but falls freely to the ground, without creating a large load on the roof.

In addition, there are canopies of dome, arc, pyramidal shape, as well as single-slope and double-slope.

In addition to polycarbonate, you can use slate or metal corrugated sheet. Therefore, we can say that the complexity of erecting a canopy from corrugated pipe directly depends on the choice of frame design and materials chosen for the roofing.

Preparatory work: drawing development

First, you need to accurately determine the location of the canopy, as this is very important for choosing the material for the future structure and roof covering. It is best to place them on a flat area or hill, as it will be easier to provide the necessary drainage there. If you decide to build a structure in a lowland, then the collecting water will “force” you to make additional storm drainage, which will entail unforeseen expenses.

It is also important to make a preliminary drawing of a canopy made of a metal profile. In addition to the location of the racks, it is necessary to take into account the cross-section of the profile pipes. If the length of the structure does not exceed 6 m and the width 4 m, then for the installation of supports you can take a pipe with a cross-section of 60x60 mm. To build a large structure, take a pipe with a cross-section of 80x80 mm.

List of required tools

To make a metal canopy you will need a certain set of tools:

• building level;
• bayonet shovel;
• welding machine;
• roulette;
• rule(level);
• drill;
• Bulgarian;
• perforator;
• bolts and washers;
• profile metal pipes;
• roofing screws with special gaskets;
• construction corner;
• polycarbonate, corrugated sheet or slate;
• cement, sand, medium gravel;
• flange.

Calculation required quantity profile pipes

For the construction of a small lean-to canopy needs to be done exact calculations and make a preliminary drawing:

1. A 6 m long canopy must have 8 metal support posts. To do this, you can use a metal profile with a cross-section of 80x80 mm. The thickness of the pipe walls should be more than 3 mm for greater structural stability.

Step-by-step instructions for making a do-it-yourself canopy structure from corrugated pipe

The sequence of work depends on the type.

Single-pitch canopy

This design is the simplest. To make it you need:

1. Install supports and fill the wells. The distance between the posts should be from 1 to 1.5 m. If slate, corrugated board or natural tiles, then this value is 1.2 m.
2. Map out the location support pillars, pull construction rope between them in a straight line. For each rack, dig holes at least 60 cm deep and 20 cm in diameter. Reinforce the pipes with special strips (heels), which are welded to the bottom of each pipe. They will then be completely filled with concrete and will be held in vertical position the entire structure.

Arched design

The construction of an arched canopy is carried out in almost the same way as a lean-to canopy, but they are distinguished by greater aesthetics and functionality.

It is quite difficult to build an arched canopy on your own, since for this you need to have special manual or electrical equipment so that you can easily bend the metal profile. It is almost impossible to perform such actions at home.

Gable awnings

A gable canopy is mounted in the same way as a lean-to canopy, however, the design contains two triangles, which are located mirror-image relative to each other. The roof of such a canopy is formed by two inclined planes at a certain angle.

Due to availability ridge knot this design has more complex system buildings, but it can cover a much larger area of ​​the site.

Multi-slope awnings

Such structures are used to cover large areas such as parking lots, exhibition pavilions, etc. At their core, they are a series of sequentially located gable structures. Here, in addition to the ridge unit, which is located at the highest points, it will be necessary to create a drainage system.

How to weld a professional pipe

In the process of carrying out any welding work safety precautions must be observed. Also everyone weld After completion of all work, it is necessary to clean off slag so that there are no joints. This can be done with a regular grinder with a special metal hedgehog attachment.

For connection metal structures for a profile with a wall thickness of more than 3 mm, it is best to use gas welding, since an electric analogue may simply not be able to handle such a volume of work.

How to bend a metal pipe

A special pipe bender is used for this. It can be used to bend easily different kinds metal profile. But if you don’t have such a tool at hand, then an angle grinder and welding will help you cope with the task.

Very important when bending various pipes prevent the appearance of cracks and large breaks that should not be in the structure of the canopy. Also, they should not be flattened. When working with a manual pipe bender, considerable physical effort must be applied, so it cannot be used to bend profiles with a cross-section of more than 40 mm.

External finishing of the structure

After the structure of the canopy frame is completely welded and cleaned of scale, it is necessary to degrease everything metal elements before painting them. To do this, you can use a regular solvent, acetone or gasoline, which needs to be allowed to dry. After this, you can begin the priming process.

A light gray primer is suitable for any type of paint. Dark is used for bright materials. White is usually used when painting a metal profile with pastel-colored paints.

The primer will be able to protect the metal from premature corrosion, and thereby significantly extend its service life, and also reduce paint consumption.

Do-it-yourself canopy design from a profile pipe - drawings, instructions with photos and videos

Sheds made from metal profiles, like any other material, can look impressive if you carry out careful work on the project.

When many people hear the phrase “corrugated sheet canopies,” images of not the most attractive structures appear in their imagination. In fact, such canopies can be very nice - for example, like in the photo that was published very first in this article.

Corrugated sheet

When they talk about a metal profile as a roofing material, they mean a profiled sheet, or corrugated sheet, as it is popularly called. The fact is that the very concept of a metal profile includes the most various products made of metal alloys: these are sheets, pipes, and much more. But as roofing use only sheets made in the appropriate profile (for example, metal tiles can also be classified as profiled metal).

The coating of the profiled sheet can be:

• Polymer (it can be any color);
• Galvanized (silver color).

These two types of coating are not very different in their general characteristics from each other, so the choice of one or another option will depend, rather, on your preferences for the design and general perception of your object (in in this case– canopy). However, there is a point of view that corrugated sheets with polymer coating lasts 2-3 times longer than galvanized.

Order a canopy?

We make canopies from polycarbonate and glass.
There are promotional carport prices - turnkey carport 3.6 x 6.3 = 63,000 rubles!!!
turnkey carport for 2 cars 5.7 x 6.3 = 128,000 rubles!!!

Market Review

You can buy corrugated sheeting at a price of 142 rubles per 1 square meter. The number of colors and profiles offered allows you to express your architectural thought.

Options for corrugated sheet profiles allow you to choose interesting solution for your awning. And not only for him.

Often, in pursuit of profit, we instead quality material we purchase a defective one. To prevent this from happening, be sure to check all the material upon acceptance. There should be no sheets with coating defects or sheet deformations.

Cheap corrugated sheets

However, if you just need the cheapest corrugated sheeting (for example, for a temporary canopy or fence), we recommend that you purchase defective material with the following defects:

1. Damaged coating.
2. Uneven cut lines.
3. Any deformation of the sheet material.
4. Incorrect sheet dimensions.

Defective sheets of corrugated sheets - perfect solution for temporary canopies and fencing.

The larger and more serious the shortcomings of defective corrugated sheeting, the more it will be sold at a greater discount.

How to save money on the purchase of any corrugated sheet:

1. Buy products from the manufacturer without intermediaries.
2. You can search for suppliers who have promotions and sales.
3. Organize pickup if you or someone you know has a truck.

Advantages and disadvantages

Definitely the advantages of profiled sheets include:

• Availability
• Light weight
• Convenient transportation
• Fast and affordable installation
• Ability to withstand snow cap pressure
• Waterproof
• Corrosion resistance
• Doesn't fade in the sun
• Withstands wind loads
• Fire resistance
• Wide range of colors
• Durability

Profiled a metal sheet- great, available material for canopy or fencing.

The disadvantages of this material include:

• Noise in the rain (metal is metal)
• Heating in the sun
• Incorrect installation and delivery will shorten the life of the product

Types of canopies

Corrugated sheeting can be used as a roof for the roof of your house, and for any type of canopy, for example:

1. Carport.
2. Canopy over the entrance.
3. Grill canopy.
4. A utility canopy (for example, to protect firewood or equipment from rain).
5. Temporary canopy to protect building material from rain.

You can order any of these canopies from construction company or make it yourself.

Option for an extended canopy: there will be enough space on the site to park a compact car or arrange for household members and guests to have tea in nature.

How to make a canopy with your own hands

If you organize the entire work process correctly, you can make a canopy from corrugated sheets in just a couple of days. So to begin with:

1. Clear the area where you will place the canopy from foreign objects.
2. Make markings for the pillars of the supporting structure.

Material – corrugated board and Basic structure(wood, metal, etc.) - should already be ready.

1. Pouring the foundation and installing the racks occur simultaneously.
2. After the cement has hardened and support posts are fixed, you can begin installing the canopy itself.

1. Fastening of transverse and longitudinal beams(or farms).
2. Lathing installation (if required).
3. Rigid fastening of corrugated sheets.

In this video, our compatriot tells how he made for his plot semicircular canopy metal frame and corrugated sheeting. What pipes he used and what exactly he did - you will find out when watching.

DIY metal frame

Nowadays you can find many different elements on sale from which you can assemble a metal frame yourself. Even if you don't have welding machine– you can use the “good old” fastening with rivets or screws. True, not in all cases they can replace welding.

Conclusion

If you are not interested in profiled metal sheets as a roofing covering for sheds, we recommend that you take a look

Sheds with a metal frame can be found both in the courtyards of private houses and in public places. These are covered parking lots for cars, canopies for porches and balconies, shelters for grills, barbecues, woodsheds and much more.

In this article we will tell you why structures of this type are so popular and where they are most often used. You will also learn how to calculate and build a metal canopy with your own hands.

Metal canopies with polycarbonate coating

The smaller the future building, the easier it is to calculate it. The exception is shelters with an area of ​​15 m2 or more - here it is better to entrust the project of a canopy made of metal structures to professionals.

Advantages of metal canopies

It is no coincidence that metal is so popular as a material for the manufacture of polycarbonate canopy frames. Its most important advantage is durability. With proper installation and maintenance during operation, such a building can last for several decades. All care involves treatment with anti-corrosion compounds or paints containing them. If rust stains occur, it is enough to spot clean the affected areas and treat them with special preparations.

Canopies made of metal profiles: photo of a structure attached to the house

Also worth noting wide choose metal profiles: different thicknesses walls, geometry and cross-sectional diameter. Pipes also vary in metal thickness and diameter. Thanks to this, you can always choose the item that corresponds to the purpose and dimensions of the future building. For example, for a small steel canopy over the porch you will need a profile, rectangular in cross-section, with a diameter of 15 mm and a wall thickness of 1 mm; parking lot shelter supports are constructed from pipes or profiles with a diameter of 40 - 50 mm, with a wall thickness of 2 mm, etc.

Do-it-yourself polycarbonate canopies from a profile pipe: photo of a cascading roof over the porch

Types of materials

Canopies are made from stainless steel, as mentioned above, from a metal profile, metal pipe and forged metal. The first option is the most common, since it is presented in stores in wide range. In addition, square and rectangular profiles can be equally conveniently mounted either with self-tapping screws or by welding. For small parts or small sheds, a corner of different sizes works well.

How to make a metal canopy with your own hands: the video describes how to assemble a canopy from a steel pipe.

Less commonly, metal canopies made of pipes. In principle, the range of them in stores is also wide, both in diameter and in wall thickness. But in installation they are a little more complicated, it is more difficult to create right angles with them. Although there are also advantages - it’s not difficult to buy old heating pipes from which you can assemble budget construction. For example, you can make a canopy from a profile pipe with your own hands for firewood or a country shower. Forged metal is mentioned above.

Different types of profile pipes

What type of canopies are made of metal?

Such shelters can be used for different purposes. For example, very often do-it-yourself carports are made from metal. It could be like small roof above a single parking lot or a swimming pool, as well as a huge shelter with an area of ​​more than 30 m2. Any differences will be in the design and technical specifications the material used.

It is very good to make metal canopies over a porch or balcony from a thin profile or forging. In the first case, we get a durable, visual lightweight frame, which is easy to assemble with your own hands. Forging is either just a beautiful, openwork canopy, or a whole work of art, made according to individual project. True, a forged frame will cost much more than a profile one.

Wrought iron pool cover

How to calculate a metal canopy

• We draw a sketch with approximate dimensions and marks regarding the type of profile used.
• We accurately measure the installation location and, based on the obtained figures, create a drawing of a canopy from a profile pipe.
• We decide what section will be metal profiles or truss and sheathing pipes.
• We enter new data into the drawing and use it to calculate the amount of required materials. At this stage it will become clear how much and what kind of hardware will be required.

We do not take into account the parameters of roofing materials, since the roof area will be small. When calculating a truss made from a profile pipe for a canopy, do not forget to include required quantity diagonal gratings. If it is a forged metal structure, then we only make a sketch of it with the desired dimensions. The master will do the rest for you.

Drawing of a forged visor

Large buildings like carports or adjoining galleries require more careful attention. In addition to performing the above steps, here you need to correctly determine the shape of the roof frame from the profile. The most common option is arched design. It will resist snow and wind loads well, and installation will not cause any special problems.

We design a canopy from a metal profile: drawings can be made in special programs and then print

Self-construction of a metal polycarbonate canopy over the recreation area

Installing a canopy for a house made of metal profiles with your own hands will require some physical effort, but you can handle it quite quickly. The most important thing is to approach the matter responsibly.

Pouring the foundation and installing load-bearing supports

The foundation for canopies made of metal profiles is made columnar. The holes are dug with a manual or mechanical drill to a depth of 50 cm. No reinforcement is made, the solution is mixed from 3 parts sand and 1 part cement. It will take three days for the foundation to harden, after which further work can begin.

“Heels” are welded to the bottom of the support pillars - mortgages, due to which the entire structure will be attached to the foundation. We drill holes in the corners of the mortgages and fasten the pillars with anchors to the concrete. We carry out this work by checking the building level.

Making a canopy from a metal profile with your own hands: photo

Canopy roof assembly

The answer to the question - how to weld a truss for a canopy is quite simple. This is made from side profiles and diagonal grilles. Usually the former have a cross-section 10 mm larger than the latter, but it can be the same. We start by splicing along the edges, then continuing to move towards the center:

• Spot baiting.
• Check the level and, if necessary, straighten with a sledgehammer.
• Complete welding of elements.

Usually the side and rafter trusses are assembled separately, then they are installed on supports in turn: first the side ones, and the rafters on them. However, if lifting equipment is available, the entire roof frame can be assembled on the ground, as shown in the photo below.

Building a metal canopy: photo assembled frame roofs

We raise farms or finished frame from the profile to the supports - here you will need at least two pairs of working hands. Next are the standard steps: spot welding, level check, and then constant welding. After the entire frame structure has been assembled, we clean the welding areas from scale and treat them with an anti-corrosion compound. If the metal profile does not have protective coating over the entire surface - apply it yourself. This stage should be treated very carefully, since the duration of operation of the canopy depends on it.

Canopies made of metal profiles: the photo shows the installation process roof trusses on supports

Installation of polycarbonate

Polycarbonate sheets are laid on the frame as is, without removal protective film. Using a drill, holes are drilled on them for the fasteners to fit in - 4 cm from the edge. We do not use ordinary hardware for metal, but special thermal washers, with O-rings and plugs. We put a thermal washer on the hole, tighten it with a self-tapping screw and close its cap with a plug. The insertion of the fastener must be strictly perpendicular to the surface of the polycarbonate. We twist it tightly, but do not overtighten, to avoid damage to the surface of the material.

The figure shows how to attach polycarbonate to metal frame canopy: we use special thermal washers

We join polycarbonate sheets using a split profile. Its lower part is screwed onto the frame sheathing before the roofing material is laid. The cover is “fastened” using a toothed lock, the “legs” of which are located on both parts of the profile. The figure shows that the cover is equipped with rubber gaskets that provide additional insulation of the joints.

Split profile

And the last step remains - close the side cuts polycarbonate sheets with punched paper tape and then with an end profile. This is how we will protect air channels roofs from penetration of moisture and dirt. At this point, the construction of the metal canopy is completed, you can move on to finishing the area underneath it.

Finishing the edge with an end profile

Metal awnings are erected over a parking space, on a veranda or over a porch. They are designed to protect against precipitation, strong winds And sun rays. Can become attractive and at the same time functional element design. The production of metal canopies is made from practical, wear-resistant, lightweight material. The cost of constructing a structure varies depending on its design features.

Advantages of a metal canopy

The design of a metal canopy is such that with a relatively small consumption of corrugated sheets, a strong functional covering can be erected, thereby reducing the costs of materials and installation. Low cost and the high pace of construction of metal canopies made the structure in demand for protecting warehouses, small production premises, sports and children's playgrounds, shopping areas, stairs and other objects. It is chosen for the following advantages:

• durability - when choosing high-quality galvanized sheets and covering them with reliable paint and varnish materials canopy with metal roof will last up to 30 years;
• fire safety – structures comply with safety standards, which is why they are chosen for the construction of facilities with an increased fire hazard (storages of flammable goods, chemical industry facilities);
• strength - to increase this indicator, metal profiles are reinforced with stiffeners;
• attractiveness – the appearance of the canopy can be adapted to suit landscape design, picking up suitable color and surface texture;
• affordability - the construction of such a canopy will cost 15–20% less than using polycarbonate covering.

For the manufacture of the structure are used modern technologies. This allows you to create a structure that is thought out to the smallest detail and exactly corresponds to the plan. Installation of the canopy, if you have specialized tools, takes no more than 2 hours.

Prices for metal canopies

The price of a metal canopy varies depending on the design features. The final cost of the structure is determined based on:

• type of material selected;
• forms of the constructed covering;
• project features;
• presence of small and complex parts;
• product dimensions;
• order completion time.

The price of the work is agreed upon with the client. The final cost of manufacturing and installation of the product is specified in the contract.

How to order the production and installation of a metal canopy?