Keramoizol consumption per sq. m. LLC 'Alliance-New Technologies'. Scope of application of keramoizol
When assessing the heat loss of a house, the heat loss through the roof and walls of the house is first calculated. For better heat retention, an additional layer of thermal insulation is widely used. This allows, with greater thermal protection, to reduce the volume of concrete, brick, wood and other building materials, significantly reducing the weight and load of structures. Thermal insulation provides a comfortable microclimate in the house and saves money on heating.
High-quality thermal insulation must have a low coefficient of thermal conductivity and moisture absorption, be non-flammable, sufficiently durable, and easy to machine.
Based on modern scientific achievements and high technology For reliable protection against heat loss, corrosion and waterproofing of materials and structures, a liquid has been developed polymer insulation KERAMOIZOL.
KERAMOIZOL is a liquid-paste mass consisting of hollow ceramic balls with a diameter of up to 100 microns, interconnected by a structured acrylic polymer and dispersed polysiloxane. High filling level polymer material hollow microspheres filled inert gas, makes KERAMOIZOL a material with extremely low thermal conductivity. KERAMOIZOL coating is capable of reflecting up to 75% of light rays incident on it and scattering 95% infrared radiation. At the same time, the binder of the KERAMOIZOL coating (polymerized film) is able to “breathe” - allow steam molecules to pass through and not water molecules to pass through. KERAMOIZOL is chemically and biologically stable and has good hydrophobicity. It contains inhibitors that prevent the formation of corrosion. KERAMOIZOL successfully passed tests, was certified, was awarded a diploma at a competition in March 2006, and in the same year serial production of products began according to TU UV.2.7-24.6-32396113-001:2006.
The liquid thermal insulation coating KERAMOIZOL, in accordance with the specifications for its production, is intended for thermal, hydro- and noise insulation of foundations and walls of buildings, metal and other structures and structures for various purposes, as well as pipelines, heating mains, vans, tanks, thermal cars of railway transport. KERAMOIZOL, having adhesion comparable to paint and varnish products on acrylic or water based, applied to steel, brick, concrete and wooden surfaces. If necessary, it is possible to apply KERAMOIZOL to plastics, with the exception of polyethylene. Use liquid thermal insulation KERAMOIZOL can be simpler and more profitable than constructing thermal insulation with expanded polystyrene or stone wool slabs, or constructing a thermal waterproofing layer using roofing felt and foil. KERAMOIZOL is effective in protecting metal pipes from condensate corrosion, while getting rid of freezing, temperature changes and the formation of fungus on the walls.
KERAMOIZOL is safe to use, environmentally friendly and fireproof thermal insulation material (non-flammable). Application of KERAMOIZOL coating is possible on surfaces with temperatures up to +90°C. After the paint insulating layer dries (polymerizes its structure), KERAMOIZOL forms an elastic-resistant film. The thickness of the paint layer is determined by the needs for thermal insulation and can range from 0.5 to 3.5 mm.
The KERAMOIZOL coating is resistant to frost down to -50°C, however, given that the substance that binds the ceramic balls is a water-based dispersion, KERAMOIZOL cannot be stored and transported at low temperatures. After freezing in liquid form (before application to the surface to be protected and completely dry) the heat-insulating balls are destroyed and KERAMOIZOL loses its thermal insulation properties. To carry out work in conditions negative temperatures KERAMOIZOL was developed on a varnish basis.
The manufacturer's warranty for KERAMOIZOL is 7 years (provided that the temperature of its transportation and storage is not lower than +5°C).
In the absence of mechanical damage, the service life of the KERAMOIZOL coating is unlimited.
Physical and technical characteristics of KERAMOIZOL thermal insulation:
|
Material |
Coefficient |
Coefficient |
Layer thickness |
|
Mineral wool slabs | |||
|
Polyurethane foam | |||
|
Thermal insulation type "URSA" | |||
|
KERAMOIZOL |
|
Thermal conductivity, (W/m°K), no more | |
|
Heat transfer coefficient from the outer surface of the insulation, (W/m2°K) | |
|
Drying time at 20°C, hour. | |
|
Operating temperature range, °C | |
|
Tensile strength, kg/cm2 | |
|
Elongation at break, %, not less | |
|
Density, g/cm3 | |
|
Mass fraction of non-volatile substances, % | |
|
Water absorption of the coating over 24 hours, % by weight, no more | |
|
Vapor permeability of the coating, mg/(m*year*Pa), no more | |
|
Coating adhesion, MPa, not less: |
0.6
|
|
Frost resistance of coating, cycles, not less |
Advantages of KERAMOIZOL thermal insulation over other thermal insulation materials:
high heat-saving and vapor barrier properties;
does not require additional protective coating;
allows you to visually identify defects and destruction of coated pipelines, tanks, containers and apply KERAMOIZOL on surfaces of any geometric shape;
easy to apply to the surface with a brush, roller, spray high pressure– spray gun;
easy to use, allows you to paint surfaces in any color; if damaged, the KERAMOIZOL coating can be easily restored by partial painting;
is not a habitat for pests (rodents, insects).
for insulation of foundations, basements and semi-basements, freezing walls and interpanel seams buildings and structures;
as anti-corrosion coating, for protection against condensation, the appearance of fungi and mold;
when installing ventilated facades, thermal insulation ventilation systems, roof thermal insulation;
for insulation of railway cars, heat-hydro-noise insulation of vehicles, river and sea transport, thermal insulation of tanks, gas compressor units, gas pipelines and water pipelines;
when insulating containers, garages, tunnels, livestock farms, easily erected structures.
Preparation and application thermal insulation coating KERAMOIZOL:
Application of liquid is allowed polymer coating KERAMOIZOL on surfaces whose temperature is not lower than +5°C and not higher than +90°C.
The coating is produced and supplied almost ready for use in containers of 5 and 10 liters. After opening the KERAMOIZOL can, mix thoroughly. To do this, immerse the thickened upper part of the material in the liquid and slowly begin to mix the contents of the jar. To avoid destruction of ceramic balls, do not use high speeds rotation of the drill with the attachment. Continue stirring until a homogeneous paint and varnish composition is formed. Before painting, the surface must be cleaned of dust, dirt, oil or rust. It is recommended to moisten the absorbent surface with water. To apply KERAMOIZOL you can use brushes, rollers, a spray gun, or a high-pressure sprayer. When using a spray gun or sprayer, it is necessary to pass the prepared (mixed) KERAMOIZOL through the filter. Slight dilution of the KERAMOIZOL polymer coating with water is allowed (10 - 15% of the solution volume).
To avoid drips, the layer thickness per coat should not exceed 0.5 mm. The calculated consumption for thermal insulation KERAMOIZOL with a thickness of 0.5 mm is 1 liter per 2 m2. The time for complete drying (polymerization) of one layer at a temperature of 20°C is 24 hours.
The following safety precautions should be observed during the painting process:
ventilate closed spaces;
when hit liquid coating rinse eyes with water.
After finishing work, the tool should be washed with water for further use.
The production of building materials does not stand still. More and more often, numerous technological innovations are entering the market, designed to facilitate the process of efficient construction of houses, repair of various structures and other areas of the construction industry.
Manufacturing takes pride of place in construction today thermal insulation materials. The spectrum of this construction industry is quite wide and diverse, so the ordinary consumer often faces the question the right choice high-quality thermal insulation material that would satisfy his interests in terms of such parameters as price, durability, easy installation, favorable delivery conditions, etc.
Thermal insulation properties of keramoizol
In the modern industry of thermal insulation materials, special attention is paid to such a composite as keramoizol. is an artificially created liquid thermal insulation material that is used in construction, repair, and decoration of houses. It is designed to create a coating on any surface and any hard-to-reach places.
The composite performs many functions: eliminating cold in the room, destroying fungi and mold on the walls, combating condensation on pipes. Keramoizol can be used for thermal insulation of individual parts of the room: walls, ceilings, pipelines, steam boilers, freezers etc. The composite works with any surfaces - metal, wood, plastic - at temperatures from +5 to +90°C.
The material is ideal for creating a microclimate in a room, since it not only allows it to retain heat, but also prevents the formation of microorganisms and does not generate dust.
Treating your home with ceramic insulation creates a “thermos” effect - in summer cold air from air conditioners remains in the room much longer, and in winter, on the contrary, heat from heating devices is transferred to the walls much more slowly.
The advantages of thermal insulation material include its high vapor permeability and anti-corrosion qualities. Moreover, keramoizol significantly reduces the level solar radiation and is quite resistant to ultraviolet radiation.
The composite is often used for thermal insulation of pipes, since it has frost resistance from -50°C and heat resistance up to +250°C.
Compared to many thermal insulation materials, keramoizol has high degree resistance to mechanical damage and has more simple diagram thermal insulation. IN traditional scheme use multilayer thermal insulation, consisting of two layers of primer, on which are applied stitching mats, a layer of vapor barrier, covered with a layer of roofing material, and a layer of galvanized iron.
Application of keramoizol
When using keramoizol, it is important that the surface is degreased and free of traces of dirt, dust or paint. It is allowed to use the composite on a surface with a small layer of rust. Before applying the material, the surface should be moistened with water or primed. Next, the first primer layer of composite is applied with a thickness of no more than 1 mm. The average drying time of the layer is about 12 hours at a temperature of +20°C. Thus, the scheme for using keramoizol looks noticeably simpler than conventional thermal insulation.
The use of keramoizol also has a number of advantages over many thermal insulation materials in other areas of industry. For example, due to its low thermal conductivity, the composite is successfully used in the space industry.
The thermal insulation properties of ceramic insulation today are in great demand both in the domestic market and in neighboring countries. Moreover, the material is gaining popularity among customers from European and American companies, including the well-known Thermal-Coat and the no less popular Thermo-Shield.
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IN original form It is a liquid paste-like, gray consistency, which contains glass beads up to 100 microns in size, plus an acrylic polymer along with dispersed polysiloxane. These binders allow steam to pass through, but do not allow water to pass through, which allows the roof to breathe!
These glass balls tend to be filled with an inert gas, which in turn leads to a decrease in thermal conductivity and the ability to reflect up to 75% of both heat and cold, and also dissipate up to 95% of infrared radiation. All these abilities together allow Keramoizol to perfectly retain heat in your home.
" " has excellent adhesion to iron, plastic, concrete, brick, and wood (but unfortunately, not to polyethylene). Polyethylene can be used to store Keramoizol.
After applying "" to an object, after some time a strong, elastic film with a thickness of 0.5 to 3.5 mm is formed. (you need to choose from the requirements for the object)
Attention!!! It is important!
Water-based thermal insulation is resistant to freezing; the material should be stored and handled at least at +5°C
Polymerization time depends on temperature environment. For example: At a temperature of 70°C, complete polymerization will occur in approximately 40-80 minutes, that is, the higher the temperature, the less time is needed for polymerization.
Physical and technical characteristics of thermal insulation "":
| No. | Indicator name | Norm |
| 1 | Appearance(no dye) |
Grey |
| 2 | Mass fraction of water % no more | 40 |
| 3 | Mass fraction of the main substance % not less | 60 |
| 4 | Heat transfer coefficient from outer surface insulation, W/m² ° C | 1,5 |
| 5 | Polymerization time at 20° C, hours | 24 |
| 6 | Thermal conductivity, W/m | 0,0025 |
| 7 | Operating temperature range, ° C | −50 to +220 |
| 8 |
Tensile strength, kg/cm² Elongation at break, kg/cm² |
8,7 up to 2% |
| 9 | Adhesion to steel, MPa not less | 0,6 |
| 10 | Adhesion to concrete, MPa not less | 1,0 |
| 11 | Density, kg/m², liquid/solid | 800/500 |
| 12 | Penetration coefficient, no more, mg/m.year.Pa | 0,02 |
| 13 | Water absorption for 24 hours, surface, g/s² | 0,08 |
Comparative characteristics of some thermal insulation materials
| Material | Thermal conductivity coefficient | Heat transfer coefficient | Layer thickness |
average cost in Ukraine per 1 m² and accounting of work performed / UAH |
| Mineral wool slabs pierced | 0,046 | 8 | 4.0 cm | 200-350 |
| Polyurethane foam is elastic | 0,04 | 11 | 3.6 cm | 150-260 |
| Thermal insulation URSA | 0,042 | 8 | 3.7 cm | 240-350 |
WE OFFER TO YOUR ATTENTION A HIGH-TECH POLYMINAL HEAT-SAVING COMPOSITION “KERAMOIZOL” USING NANOTECHNOLOGY
Minimizing or reducing heat loss with liquid heat-insulating paints makes a significant difference in understanding the mechanism of building insulation. New generation insulation using nanotechnology " Keramoizol“and its energy-saving properties are explained by the fact that this paint is optical system, which is capable of reflecting heat, since “ Keramoizol“in its physical composition it contains a huge number of hollow bodies (spherical).
At the same time, energy-saving paint has the lowest emissivity than materials that are this moment exist on the market of energy-saving building materials.
Liquid energy-saving paint has a film, the role of which is to reflect heat, that is, to return the flow of heat that leaves the room, and the surface treated with energy-saving paint is able to emit much less heat.
Thanks to properties such as hydrophobicity and reduced vapor permeation resistance energy saving paint the surface on which Keramoizol is applied is under the thinnest film and dries in a very short time, providing the greatest thermal resistance. In this case, a process occurs in which no energy is used solar heat, in which moisture would evaporate from the surface layer, and the structure itself would heat up.
As the results of monitoring for the presence of moisture content on structures that are coated with energy-saving paints show: the volume of moisture on the walls of the building reaches the so-called equilibrium state, that is, by reducing the moisture content, the thermal resistance of the walls has increased by 10%.
The energy-saving efficiency of using Keramoizol energy-saving paint directly depends on the initial thermal resistance of the wall, the season (time of year), the specific location where the structure is located, its building density and the number of clear days. The value can reach 45%.
"KERAMOIZOL" - excellent protection from the sun
As studies have shown, throughout the entire period of use of the Keramoizol energy-saving layer, the surface is capable of reflecting more than 90% of solar energy.
Heat penetration into the room can be reduced several times when using Keramoizol. And this, in turn, increases the level of comfort for the people who are in this room and, as a result, significantly reduces the cost of air conditioning this building.
Using energy-saving paint on surfaces such as oil pipelines and chemical compounds(volatile), terminals, tanks and other surfaces, it is possible to significantly reduce the temperature of the contents, as well as the degree of evaporation.
KERAMOIZOL. What he really is?
Energy saving paint " KERAMOIZOL“- this is absolutely the new kind thermal insulation using nanotechnology, which was developed by Ukrainian inventors. Thermal insulating material greatly simplifies the insulation work of residential, industrial, social and budget buildings and structures, as well as metal elements and structures, perfectly protects against condensation, freezing or overheating, heat loss of pipelines for various purposes, against condensation - metal surfaces, slopes, suitable as a sealant for houses made of wooden log house. To achieve the desired effect Keramoizol It is enough to apply a thickness of 1 to 2 mm. You can find reviews on keramoizol and videos by following the appropriate links.
Part Keramoizol includes hollow ceramic microspheres and fillers, which allow the coating to be durable, fireproof, and also distributed as evenly as possible over the surface. This composition gives Keramoizol the properties of reflective thermal insulation, i.e. the material works like a two-way mirror.
Where did this idea come from?
This technology was developed for American space rockets"Shuttle" a few decades ago. Since classical bulky materials turned out to be unsuitable for space developments, scientists were forced to look for new technologies that, with a small thickness, could provide significant protection from thermal, sound and radiation waves. It was this idea that was taken as a basis.
But KERAMOIZOL– this is a completely Ukrainian product, which is protected by a patent for an invention; all materials and components, as well as production, are Ukrainian.
Energy-saving paint "Keramoizol" is an environmentally friendly product, it has passed all tests. It can be diluted (diluted) with water, which will allow you to work with ceramic insulation in the treated room without additional ventilation. You can also use Keramoizol with a varnish base (it is advisable to use in winter time year with air temperature less than +5 °C).
Energy-saving paint is used during its application process in the same way as regular paint, usually in two or three layers using a brush or roller, spray gun, spray on all types of surfaces (the exception is polyethylene).
The coating layer of energy-saving paint must be no less than 0.5 mm thick. The consumption rate of keramoizol for a coating layer is 1 liter per 2 square meters.
Drying and polymerization continues after 24 hours, after which it will be possible to apply finishing materials (putty, paint, treat with other finishing materials). After complete drying, the energy-saving material works without losing its properties. physical properties in the temperature range, which ranges from -50 °C to + 220 °C, but there is also a special high-temperature composition that can maintain its properties up to a temperature of +700 °C.
Thermal insulating coating "KERAMOIZOL" belongs to the low-flammability group B1, the non-flammable group RP1, the low-flammability group G1 with the smoke-generating ability of group D2 (moderate).
« Keramoizol“it is transported in containers that are hermetically sealed, and the consistency of the material in the container is already ready for use. In case of thickening, the suspension must be diluted with water (water), or acetone, or acetate-based solvents for varnish (no more than 15% of the original volume) solution.
In addition to high thermal insulation characteristics The new film coating has excellent soundproofing properties.
The color of the coating is grey/white, but it can be changed by adding coloring fillers.
« Keramoizol“designed for thermal insulation of industrial, administrative, communal buildings and structures with a wide variety of shapes, internal as well as external walls/surfaces of structures and buildings (concrete, brick, ceramics, wood), foundations, vehicles, steam pipelines, hot water, water heating equipment for boiler houses; roofs of refrigerated trucks, hangars, oil pipelines and oil tanks.
This material protects elements of steel profile structures used in construction from the formation of condensation on their surface and protects them from corrosion.
It is characterized by excellent adhesion (adhesion to the surface) to steel (at least 0.6 MPa), plastics (with the exception of polyethylene), concrete (at least 1 MPa), and brick. When coatings with a thickness of 3 mm are used, in equipment buildings (pumping, compressor rooms, etc.) the possibility of condensation forming on the walls is eliminated.
Using it in residential areas also prevents the formation of condensation and fungal colonies on walls, floors and ceilings. And energy costs for heating the premises in the cold season are reduced by no less than 30%.
« Keramoizol“– frost-resistant (up to -50 ° C), which allows it to be used as thermal and waterproofing of freezers, while the labor costs for creating the coating are significantly lower than when forming a thermal insulation layer from foam boards and waterproofing from roofing felt and foil.
We care about product quality, each batch of products undergoes careful control.
That is why, if the application technology is followed, the buyer receives a guarantee from the manufacturer 7 years.
Supplied packaging - plastic buckets of 5 and 10 liters. The price is indicated without VAT.
KERAMOIZOL is a unique patented heat insulation paint, produced by the Ukrainian company Incor+, whose head office and production facilities are located in the city of Severodonetsk.Liquid thermal insulation from this manufacturer is a thick, sour cream-like suspension that covers surfaces of any material. After hardening, the composition forms a strong but elastic film that maintains its integrity even with significant movements of the base or permanent vibration load (for example, when processing engineering systems).
The paint is made on the basis of a liquid binder from polymer resin, to which a special filler is added - ceramic hollow balls - thanks to which the material receives such a low thermal conductivity coefficient.
Ordinary water is used as a thinning agent, which, unlike organic solvents, does not have a negative impact on the environment. natural environment and is completely safe for the human body.
Sealed porous ceramic balls form a dense layer on the treated surface that reflects thermal energy. Thanks to it, the paint is effective for protecting various objects from excessive heat in the summer.
The popularity of this innovative heat insulator is also due to the ease of working with it. Unlike mineral mats, which are mounted on a pre-made sheathing, this one is no less efficient material Can be applied with a regular brush. All the advantages are especially strong liquid insulation appear during thermal protection of pipelines complex shape. At the same time, the treated surfaces will not only be protected from freezing, but will also acquire an attractive appearance.
Advantages
Unlike liquid thermal insulation materials from other manufacturers, KERAMOIZOL paint, produced by the Ukrainian company Inkor+, has a huge number of advantages:- after painting the walls indoors, the geometry and effective area the room does not decrease, since for effective protection To prevent heat loss, it is enough to apply a layer of paint 1 mm thick;
- the thermal insulation composition practically does not increase total weight building, since the mass of 1 m2 of coating (1 mm thick) is only 250 grams, which cannot be compared with mineral wool or fiberglass;
- the use of a liquid heat insulator allows the installation network engineering at a smaller distance from each other, since additional space for installing heat-insulating shells is not required;
- When using KERAMOIZOL paint, there is no need for installation of hydro- and vapor barrier membranes , protecting classic insulation from moisture;
- possible damage resulting from significant impact load or surface deformation can be easily eliminated by simply applying a new layer of heat-insulating paint;
- The guaranteed service life of the thermal insulation layer is 25 years, however liquid ceramic composition retains its performance properties for much longer;
- Unlike classic colors with organic solvents, KERAMOIZOL when applied does not require additional ventilation of the room or the use of respiratory protection.