* The calculations use average data for Russia

Thermal panels (or thermal panels) are a modern building material that has excellent thermal insulation properties, as well as a long service life. The demand for this material is increasing with rising energy prices for heating residential areas. Owners of private houses and apartments are beginning to think about how they can save on this significant expense item, and one of the options for solving this problem is wall insulation.

In principle, none of the modern types of insulation is ideal. All of them, to one degree or another, require additional protection from moisture, wind and sunlight. For example, polystyrene foam and mineral wool, after being fixed to the wall, must be covered with plaster, siding or tiles. All this increases the timing and cost of completing home insulation work. And in this regard, thermal panels seem to be an ideal option. They act as both insulation and decoration of the building facade at the same time. When installing them, it is not necessary to perform two types of work at once, as with separate installation of insulation and decor. Thermal panels have soundproofing functions and represent a modern type of finishing facade materials. Thus, the production of thermal panels can be called a profitable and fast-paying business.

The main advantages of facade thermal panels over other facade finishing technologies: effective thermal insulation of the building, the ability to use both for the construction of a new building and for reconstruction on any surfaces and types of walls, a rich range of colors, an attractive appearance of the “brick” cladding (smooth or textured) , long service life (more than fifty years), simplicity and speed of installation of heating panels, the possibility of carrying out cladding work, regardless of weather conditions, elimination of “wet” processes during installation, cleanliness and accuracy of joining of plates, environmental safety of the technology used and the materials themselves.

What are thermal panels? One panel consists of several components: cladding, insulation and embedded metal profiles. The basis for the cladding is high-strength concrete, which consists of cement grade 500 and granite screenings grade 1200. The cladding is made with minimal use of water, so this facade does not have pores and microcracks and, therefore, it does not absorb water and is more resistant to low temperatures, than other, more porous materials. At the same time, the cladding of facade thermal panels has no restrictions on colors and shades. In the production of thermal panels, a slab of polystyrene foam 5-10 cm thick is used as insulation. This material has heat-insulating properties and is used as insulation. In the production of thermal panels, polystyrene foam is glued to the facing part, and in the process of cladding the facade, adhesives are used to fix them. Finally, embedded metal profiles are intended for additional fastening of thermal panels to the facade. During the production of thermal panels, embedded profiles are fixed inside the concrete body. When facing, they are secured using serrated edges in the facing (they have specially made holes for dowels).

The production technology of thermal panels is quite complex. Simplified, it can be represented in the form of the following stages. At the preparatory stage, polystyrene foam granules - the main raw material for the production of panels - are foamed and dried. Then clinker tiles and fasteners are placed into the block mold to secure the panel to the wall. After this, foam granules are loaded onto them. Block molds are heated using steam, causing the granules to expand and the composition to fill the entire mold. This is how the thermal panel is formed. In a vacuum installation, the finished panel is cooled. And at the last stage it is left to “ripen” for 24 hours.

To produce façade thermal panels, special equipment will be required. The minimum set includes: equipment for the production of foam plastic (pre-foamers, ripening bunkers, etc.), equipment for the production of thermal panels themselves (block molds, steam generator, vacuum unit, etc.), auxiliary equipment (fan, air cushion, etc.). ), equipment for the production of clinker tiles (kiln and molds). The latter equipment is not the most necessary, and many small industries manage without it, purchasing ready-made clinker tiles from wholesale companies. On the one hand, this really helps to significantly save on the purchase of equipment, but on the other, the cost of your heating panels will be higher. At the same time, keep in mind that one of the few advantages of a new manufacturer may be an affordable price with good quality products. The higher the cost of your panels, the lower your profit will be.

Most likely, there will be no problems finding equipment. The Russian market offers a wide selection of line models with varying performance and cost. At the same time, you can choose the optimal line for both large production (with high productivity and fully automated) and for a small enterprise (with relatively low power).

Let's calculate the main costs of organizing industrial production of thermal panels with a capacity of 360 panels per shift. The main expense items are the rental of premises, its repair and preparation, the purchase of equipment and the first batch of raw materials. All this will require about 4.5-5 million rubles, including the purchase of complete equipment, that is, together with a line for the production of clinker tiles. To accommodate a fully equipped production line, an area of ​​at least 250 square meters is required. meters, and its maintenance will require a staff of 14-15 people. The average annual profitability of such production is 20%. And, according to preliminary estimates, the enterprise will reach the level of self-sufficiency within a year and a half from the start of work.

Is it worth starting a business producing thermal panels? The material in question is used in the construction of buildings and residential buildings. It is used in exterior finishing work. Thermal panels consist of insulation and clinker tiles.

Business in the production of thermal panels is very profitable because the material is in demand. It gained its popularity due to its long service life and good heat-retaining properties. All of the above allows us to safely assume that this business idea can be profitable if implemented correctly.

Thermal panels production technology:

1. Clinker tiles are placed in special aluminum molds - matrices, pre-treated with the required composition. One of the main rules of this stage is compliance with established distance standards.
2. Then, to protect the polyurethane foam from ultraviolet rays, a layer of quartz sand is laid out.
3. After these operations, the aluminum forms are filled with insulation composition.
4. Upon completion of the main stages, the thermal panel will receive its final appearance after cooling. To do this, it is sent for modification to the required parameters.

Key points in the production of thermal panels

The basis of thermal panels are: insulation, metal profiles and cladding. Their features:

• Cladding of thermal panels is done using the smallest volumes of water so that cracks do not appear in the facade. Thanks to this, the facade will be able to repel, rather than absorb, water, and will be able to survive temperature drops.
• A 5-10 cm thick expanded polystyrene plate is used as insulation for a future thermal panel. In the process of creating the element, polystyrene foam is glued to its outer part using special compounds.
• Embedded metal profiles also play an important role in the production process of thermal panels. The edges of the metal parts are jagged, and thanks to this they will adhere better to the cladding of the building. At the time of manufacturing the thermal panel, the embedded profiles are fixed inside the concrete body. They are needed to attach the element to the facade.

What equipment to choose for the production of thermal panels

The necessary equipment for the production of thermal panels includes the following equipment:

• mechanisms for creating foam plastic: ripening bunkers, pseudo-foaming agents, etc.;
• steam generator, vacuum unit, block molds;
• secondary devices (air spring, fan, etc.).

You will also need clinker tiles to make thermal panels. There are 2 options: either purchase equipment for production and create consumables yourself, or purchase raw materials from suppliers.

There is an opinion that today there are few enterprises in Russian markets that supply equipment for the production of thermal panels, but this is not so. The modern range of products is large, and everyone can choose a suitable option that will suit them both in terms of price and performance.

To ensure that the production of thermal panels does not ultimately put the owner into debt, but brings good profits and works with double efficiency, it is necessary to carefully consider the selection of premises, equipment and consumables. An integral part that includes the production of thermal panels are consumables, such as axle boxes for fastening, anti-adhesive grease, quartz sand.

How much money do you need to start a business producing thermal panels?

One of the main features of a business is that you need to invest money in it. The production of thermal panels is not considered an exception among the huge number of business ideas. Fixed funds in this production are spent on renting or purchasing premises and equipment. In addition, you may want to save money, and instead of producing clinker tiles, the choice will fall on purchasing them from suppliers. In this case, the company will be able to save money at first, but in the future, if the business takes off, it will still have to buy the necessary equipment.

In order to establish stream production of thermal panels, in which 360 elements will be produced in one shift, you will have to spend some money on the purchase of equipment, renting premises and equipment for production needs, and in addition, on raw material reserves. The amount will be about 5 million rubles (if you count it together with the equipment for creating clinker tiles).

Organizing a production of this scale (360 panels per shift) will require an area of ​​250 m². Profitability on average per year is often 20%. The finances invested in the production of thermal panels according to this plan usually pay for themselves in 9-18 months. Personnel for such production will also be required. To produce 360 ​​panels per shift, it is necessary to hire 14 people.

Production does not have to require such large expenses, but if you invest less, it will pay off much later. In the production of smaller-scale thermal panels, the efficiency of which will be measured by 100 panels per shift, costs will reach approximately 1.4 million rubles (excluding equipment for creating clinker tiles).

An industrial plant with an efficiency of approximately 90 panels per shift will require a floor area of ​​at least 100 m². You will also need to hire a staff of 9-10 people. The average annual profitability of such production is 17-18%, and financial investments will pay off much later than the previous option - in a period of 12 to 24 months.

Is it profitable?

Trying to open your own business is always a risk, because you can incur losses. How big is this chance in a thermal panel production project? These structures, as previously written, are accelerating their pace in gaining first place among building materials. This circumstance increases the chances of success, but if something becomes popular and profitable, then this idea is picked up by many, creating competition in the niche. Therefore, you need to act ahead of your competitors.

In the best case, and with serious investment, the thermal panel production business will pay off in about 9 months. While not all places are occupied in the market and thermal panels have not become the most popular material, perhaps it is worth occupying this niche?

How much can you earn

This line of business is mostly seasonal, so its profitability ranges from 15 to 20%. With properly established production and sales markets, net annual profit can reach 1 - 1.5 million rubles. Thus, the average return on investment is one and a half to two years.

Which OKVED code must be specified for the production of thermal panels

When submitting an application, you will need to indicate the code according to OKVED. To do this, we turn to section “C”, which includes various types of processing production. Here, code 23.61 is suitable for the production of thermal panels - the production of various concrete products that are intended for use in the construction industry.

What documents are needed to open

If you initially plan to sell thermal panels to large construction companies, then it is necessary to register a legal entity. In order to reduce the tax burden, the best option would be to register a limited liability company. You can register as an individual entrepreneur, but the first option provides more opportunities. The registration authority will need to prepare and submit:

• a statement of the established form and a decision of the meeting of shareholders on the creation of a limited liability company;
• information about the address of the legal entity (in most cases indicates the address of the production area) and the Charter;
• information about the company director and chief accountant.

In addition, you will need to register with government agencies and open a bank account.

Which taxation system to choose for the production of thermal panels

Among several systems by which it will be necessary to pay tax, we focus on the simplified one; it is available for limited liability companies. This tax system provides a choice of two tax payment options:

1. You can pay a tax of 15% on the net profit received. But here it will be necessary to provide relevant documents that confirm the expenses incurred by the company in the manufacture of products.
2. income tax of 6%. In this case, you do not need to provide any supporting documents about expenses.

Do I need permission to open?

To produce thermal panels, in addition to the LLC registration certificate, you will need to apply for permission from the sanitary and epidemiological station and the fire inspectorate.

Flexible stone is an innovative solution for anti-crisis business!

Interior technologies of the 21st century are innovative developments that combine aesthetics with functionality. This technology is “flexible stone” - the brainchild of ARTEL&STONE. Natural elegance, sophistication, and respectability of natural stone are combined in this material with amazing ease of processing. “Flexible stone” is transformed, at the will of a master who possesses the secrets of this technology, into a wide variety of interior products: sinks, countertops, vases...

It seems incredible, but this respectable aesthetic is affordable to a wide range of buyers, which means that products made from “flexible stone” are in demand on the market. Have you dreamed of a profitable anti-crisis business? The idea is in front of you!

The starting capital required is relatively small: training in this technology, materials, and tools will require modest investments from you. You can finally do something creative - and make money from it. You will make your dream of owning your own small business come true! We will help you with this.

Carefully! There are scammers in the market

The NTV channel released a story about our innovative technology, the press wrote. The success of the flexible stone technology was so stunning that our company began to have imitators. Having purchased our technology, some unscrupulous citizens decided to conduct training on their own, although they have neither the production base nor practical knowledge for this.

Be careful and do not be misled: purchasing flexible stone technology gives you the right to run a business, but does not give you the right to resell it or conduct training. In order to teach others, you need an expert level and knowledge of all the nuances that are known to developers.

Alas, unscrupulous imitators do not hesitate to offer their “courses”, although they themselves have mastered the technology with barely a C grade. By making rough, unaesthetic crafts, their creators teach in their courses how to make the same nonsense, which will not be in demand among the buyer. Lacking sufficient building capacity, imitators offer reduced rates, simply scamming money out of gullible customers.

Learn flexible stone technology only at ARTEL&STONE!

To organize a successful business, technology must be adopted from its developers. Be careful: the author of the “flexible stone ARTEL&STONE” technology is our company – ARTEL&STONE. Don't be fooled!

Learn the secrets of craftsmanship at ARTEL&STONE. Only we will be able to explain all the nuances of our technology at an expert level. Only from us you will receive full technological support.

Do you want to become a professional? We will teach you how to work with “flexible stone” and give your personal business a successful start.

a section of flexible sandstone with texture.

click on the photo

Properties of "Flexible Stone"

• Stone tiles up to 3 millimeters thick, which can be... bent at an angle of 90 degrees - just yesterday this was a fantasy, a fiction that any specialist would condemn. However, today this is becoming a reality.
• In the production of Flexible Stone, sandstone is used as a base, and the binding material is acrylic dispersion on a textile basis. Flexibility, ductility and incredible wear resistance give the finished product the qualities described above.
• The fact is that if you look at a section of “Flexible Stone” through a microscope, it becomes clear how this material acquires such unusual properties. The grains of sand in the structure of the “Flexible Stone” are located with a significantly lower density than usual. Due to this, the material remains flexible even after complete hardening.

Material advantages

• Accordingly, the scope of application of the new material becomes much wider.
• "Flexible stone" has amazing properties and characteristics, immediately afterthe release of the material to the market caused an unprecedented stir:
• The material retains all the attractive properties of ordinary stone, surpassing them in many ways.
• He is very beautiful. The color scheme of the material is warm with a pronounced play of shades, and each section of the surface of the material has its own unique pattern.
• Ecological and safe. The material is created on a natural basis, it is able to “breathe”, that is, it has vapor permeability, so finishing with it improves the indoor microclimate.
• Reliable. The service life of such material is at least 35 years without loss of performance characteristics. Not many facing materials can boast such a long service life.

• It is light in weight, so it does not increase the load on either the foundation or supporting structures. It can be used as a facade finishing material without restrictions, even in buildings of lightweight construction. And, in addition, this property greatly facilitates installation and transportation.
• The plasticity and flexibility of the material allows you to finish any surface: with a large number of angles, arched, curved and even spherical.
• Retains all its properties in the temperature range from -30 to 650 degrees.
Non-toxic, does not contain dyes or foreign impurities, does not release any volatile components into the environment either at elevated temperatures or during prolonged use. The material is completely free of formaldehyde, phenols, and epichlorohydrin. “Flexible stone” is 100% environmentally friendly and neutral, does not react with chemically active media (acids, alkali). The material is translucent, which allows it to be used in a wide range of design solutions. The durability of “Flexible Stone” is simply amazing - according to experts, the period of active use of the material is at least 35 years. Lightness unusual for artificial stone: 1 square meter of “Flexible Stone” weighs only 4 kg. Fire safety. The material does not burn and does not support combustion. Plastic. “Flexible stone” is capable of taking on the most bizarre geometric shapes.
• Simplicity and ease of installation. The material is easy to lay, convenient to glue, and cannot be damaged during installation or transportation.
• Incredible ease of use. “Flexible stone” does not require special care, processing, or cleaning with special detergents.
Absolute safety for people and animals. "Flexible Stone" does not contain formaldehyde or other toxic substances. The material does not swell and does not allow moisture to pass through.

Demand for the material, ways to use it

One of the main advantages of the material is the combination of almost limitless possibilities of its application with the ease of working with it. Finishing with “flexible stone” is essentially very similar to pasting with ordinary wallpaper. To protect the material after finishing work, a protective layer of water repellent is applied to the outer surfaces.

The new material can be laid on floors or walls in the form of tiles and meets all requirements and standards for flooring and wall coverings.

Using this building material, you can finish both external - facade surfaces and internal surfaces, embodying any interior design solutions

“Flexible Stone” is also used for cladding rooms with high humidity in bathrooms, swimming pools and kitchens.

They can be used to decorate fireplaces without fear.

Light transmission can be considered a unique phenomenon of this type of finishing materials, which is why it finds its use in lighting design structures. The vaults of the grottoes, glowing with a warm soft light, and niches trimmed with “flexible stone” will make the interior especially memorable and even a little magical.

If frescoes are applied to the “flexible stone” using a special UV printing technology, you will get not just a finishing design, but a genuine decoration of the room.

In addition, “Flexible Stone” is perfect for cladding furniture panels in the manufacture of kitchens and will become an indispensable alternative to traditional facade cladding materials.

“Flexible stone” can be used to decorate pools, paths, plinths, and facades. Due to its flexibility, the material, without additional processing, is suitable for finishing columns, arches, and other similar architectural details, and this is not a complete list of structures for which “flexible stone” finishing can be successfully used.

And finally, one of the main features of Flexible Stone is its low cost. (the cost per square meter of the product is not more than 100 rubles) and ample earning opportunities.

Thermal panels based on acrylic binders.

The method developed by the company for applying the composition to polystyrene foam boards allowed

Get unique, multifunctional 3 in 1 properties.

insulation, sound insulation, facade finishing.

While maintaining all the properties of “flexible stone”, as well as low energy consumption, low cost of equipment, highly qualified workers and large premises are not required.

Artificial is better than natural!

Artificial stone is a new product in the field of building materials. It appeared relatively recently, but in terms of sales it surpasses even natural ones. What is this connected with? The thing is that decorative facing stone is an ideal ratio of price and quality. Therefore, it is in great demand among the population. With a franchise for the production of artificial stone, you will fit into a profitable and, most importantly, sought-after niche, because people are constantly engaged in renovating apartments, houses, and arranging summer cottages! What technical characteristics of this material encourage you to buy it?

• Artificial material is several times cheaper than natural material.
• The stone is famous for its high strength and durability compared to natural stone.
• Available in any season.
• Variety of shapes, textures and colors.
• Easy to use, does not require special care.

In addition, facing materials are used as finishing for external facades and interior decoration of premises, and abroad also for restoration purposes.

Manufacturing Process Requirements:

To produce decorative stone you will need a room of impressive size. The technological cycle uses water, which means the main requirement will be the absence of sub-zero temperatures so that the liquid does not freeze. Accordingly, there is no need to heat the work area. But drying the stone requires a stable 30-degree temperature and low air humidity. The second integral component of the production of decorative stone is highly qualified personnel, and specifically the technologist. His responsibilities include developing a unique recipe, since each model requires an individual approach, selection of color and raw material. Thanks to the artificial stone production franchise, you will quickly master the skills of the production line, and will also be able to regularly send your staff to advanced training courses and study the latest technologies in the field of construction.

Additional advantages of an artificial stone production franchise:

• provision of primary raw materials at a low price;
• The low cost of decorative stone allows you to set a markup of up to 200%.